Abstract
Secondary aluminum dross (SAD) is a solid waste that is separated from primary aluminum dross, which contains approximately 40–60 wt.% alumina, 2–5 wt.% aluminum, and 10–30 wt.% poisonous and harmful aluminum nitride. SAD serves as both a resource and a contaminant. Its harmlessness is mainly found in the extraction of alumina from the SAD through hydrometallurgy, and its resource utilization mainly occurs through its use for the preparation of high-value products, such as ceramics, refractory insulation bricks, and construction materials. Research on the harmless extraction of alumina has mainly focused on the preparation and high-temperature roasting of alumina hydroxide precursors and the hydrolysis and oxidation of aluminum nitride (AlN). Studies on the high-value targeted conversion of extracted Al2O3 to resources have mainly focused on the preparation of porous materials and firing of SAD-sintered bricks. We suggest the use of SAD for the fabrication of porous-based composite phase change thermal storage materials, primarily by employing Al2O3, the primary component of SAD. As a result, the mechanism of porous structure generation and regulation, binding properties of the SAD porous structure and phase change materials, and mechanism of the porous structure effect on heat storage performance should be clarified.
Similar content being viewed by others
References
A. Meshram and K.K. Singh, Resour. Conserv. Recycl. 130, 95. https://doi.org/10.1016/j.resconrec.2017.11.026 (2018).
X. Zhao, Y. Liu, G. Lyu, Y. Zhang, and T. Zhang, Light Metals 2022 (Springer, Cham, 2022), pp 48–55. https://doi.org/10.1007/978-3-030-92529-1_7.
M.S. Satish Reddy and D. Neeraja, Sadhana 43, 1. https://doi.org/10.1007/s12046-018-0866-2 (2018).
H. Shen, B. Liu, S. Zhao, J. Zhang, J. Yuan, Y. Zhang, and S. Zhang, Ceram. Int. 47, 21744. https://doi.org/10.1016/j.ceramint.2021.04.189 (2021).
E. David and J. Kopac, Mater. Today Proc. 10, 340. https://doi.org/10.1016/j.matpr.2018.10.415 (2019).
A. Gil and S.A. Korili, Chem. Eng. J. 289, 74. https://doi.org/10.1016/j.cej.2015.12.069 (2016).
T.T.N. Nguyen, S.J. Song, and M.S. Lee, J. Mater. Res. Technol. 9, 2568. https://doi.org/10.1016/j.jmrt.2019.12.087 (2020).
R.D. Peterson, A Historical Perspective on Dross Processing. Paper presented at the Materials Science Forum (Trans Tech Publications, Ltd., 2011). https://doi.org/10.4028/www.scientific.net/MSF.693.13
Z. Zuo, H. Lv, R. Li, F. Liu, and H. Zhao, Resour. Conserv. Recycl. 174, 105768. https://doi.org/10.1016/j.resconrec.2021.105768 (2021).
X. Zhu, Q. Jin, and A.C.S. Sustain, Chem. Eng. 9, 6776. https://doi.org/10.1021/acssuschemeng.1c00960 (2021).
W.D. Xing, B.D. Ahn, and M.S. Lee, Resour. Recycl. 26, 53. https://doi.org/10.7844/kirr.2017.26.3.53 (2017).
Y. Zhang, H. Ni, S. Lv, X. Wang, S. Li, and J. Zhang, Coatings 11, 1039. https://doi.org/10.3390/coatings11091039 (2021).
Z. Su, K. Liu, K. Lin, S. Liu, Y. Zhang, and T. Jiang, J. Mater. Res. Technol. 19, 1203. https://doi.org/10.1016/j.jmrt.2022.05.110 (2022).
A. Jiménez, A. Misol, Á. Morato, V. Rives, M.A. Vicente, and A. Gil, J. Clean. Prod. 297, 126667. https://doi.org/10.1016/j.jclepro.2021.126667 (2021).
H. Lv, H. Zhao, Z. Zuo, R. Li, and F. Liu, J. Mater. Res. Technol. 9, 9735. https://doi.org/10.1016/j.jmrt.2020.06.051 (2020).
L. He, L. Shi, Q. Huang, W. Hayat, Z. Shang, T. Ma, M. Wang, W. Yao, H. Huang, and R. Chen, Sci. Total Environ. 777, 146123. https://doi.org/10.1016/j.scitotenv.2021.146123 (2021).
F. Liu, H. Lv, Z. Zuo, M. Xie, R. Li, and H. Zhao, ACS Sustain. Chem. Eng. 9, 13751. https://doi.org/10.1021/acssuschemeng.1c04380 (2021).
H. Lv, M. Xie, L. Shi, H. Zhao, Z. Wu, L. Li, R. Li, and F. Liu, Ceram. Int. 48, 953. https://doi.org/10.1016/j.ceramint.2021.09.180 (2022).
E. David and J. Kopac, J. Hazard. Mater. 261, 316. https://doi.org/10.1016/j.jhazmat.2013.07.042 (2013).
S.K. Verma, V.K. Dwivedi, and S.P. Dwivedi, Mater. Today Proc. 43, 547. https://doi.org/10.1016/j.matpr.2020.12.045 (2021).
U. Singh, M.S. Ansari, S.P. Puttewar, and A. Agnihotri, Russ. J. Non-ferrous Met. 57, 296. https://doi.org/10.3103/S1067821216040131 (2016).
Q. Li, Q. Yang, G. Zhang, and Q. Shi, Hydrometallurgy 182, 121. https://doi.org/10.1016/j.hydromet.2018.10.015 (2018).
A. Meshram, R. Jha, and S. Varghese, Mater. Today Proc. 46, 1487. https://doi.org/10.1007/s10163-019-00856-y (2021).
C. Scharf and A. Ditze, Hydrometallurgy 157, 140. https://doi.org/10.1016/j.hydromet.2015.08.006 (2015).
A. Kocjan, A. Dakskobler, K. Krnel, and T. Kosmač, J. Eur. Ceram. Soc. 31, 815. https://doi.org/10.1016/j.jeurceramsoc.2010.12.009 (2011).
S. Lv, W. Ni, H. Ni, and Y. Zhu, Chin. J. Nonferrous Met. (in Chinese) 30, 920. (2020).
M. Yoldi, E.G. Fuentes-Ordoñez, S.A. Korili, and A. Gil, Miner. Eng. 140, 105884. https://doi.org/10.1016/j.mineng.2019.105884 (2019).
X.L. Huang and T. Tolaymat, IPCBEE. 66, 173. https://doi.org/10.7763/IPCBEE.2014.V66.35 (2014).
B. Niu, Z.B. Hu, B.P. Li, and J.Q. Wang, Shandong Ceram. (in Chinese) 6, 11. (2010).
R.L. Wang, J.L. Sun, J.L. Bu, and Z.F. Wang, J. Mater. Eng. (in Chinese). 6, 29. (2011).
X. Chen, J. Yang, G. Huang, T.T. Li, J. Xiang, T.D. Chen, and P. Liu, Vac. Electron. (in Chinese). 1, 27. (2020).
Y.J. Yao, B. Liu, J. Su, X.L. Jiang, and T. Wang, J. Nanjing Univ. Inf. Sci. Technol. (in Chinese) 6, 69. (2014).
T. Zaki, K.I. Kabel, and H. Hassan, Ceram. Int. 38, 2021. https://doi.org/10.1016/j.ceramint.2011.10.037 (2012).
J. Xiao, H. Deng, Y. Wan, J. Li, Y. Liu, and J. Cent, South Univ. Technol. 13, 367. https://doi.org/10.1007/s11771-006-0050-4 (2006).
A. Bunderšek, B. Japelj, B. Mušič, N. Rajnar, S. Gyergyek, R. Kostanjšek, and P. Krajnc, Polym. Compos. 37, 1659. https://doi.org/10.1002/pc.23338 (2016).
T.T.N. Nguyen and M.S. Lee, Resour. Recycl. 28, 23. https://doi.org/10.7844/kirr.2019.28.4.23 (2019).
G. Yamamoto, M. Omori, K. Yokomizo, T. Hashida, and K. Adachi, Mater. Sci. Eng. B. 148, 265. https://doi.org/10.1016/j.mseb.2007.09.013 (2008).
B. Yu, Z. Tian, J. Xiong, and L. Xiang, J. Nanomater. 2016, 1. https://doi.org/10.1155/2013/718979 (2013).
W. Cai, J. Yu, and M. Jaroniec, J. Mater. Chem. 20, 4587. https://doi.org/10.1039/b924366f (2010).
W. Cai, J. Yu, S. Gu, and M. Jaroniec, Cryst. Growth Des. 10, 3977. https://doi.org/10.1021/cg100544w (2010).
W.L. Wang, J.Q. Bi, Y.Q. Qi, Z. Zhang, Z. Xing, H.L. Zhu, D. Guo, J.J. Xu, and Y.J. Bai, Powder Technol. 201, 273. https://doi.org/10.1016/j.powtec.2010.04.010 (2010).
M. Türk, M. Altıner, S. Top, S. Karaca, and C. Bouchekrit, JOM. 72, 3358. https://doi.org/10.1007/s11837-020-04281-7 (2020).
L. Qingsheng, Z. Chunming, F. Hui, and X. Jilai, Light Metals 2011 (Springer, Cham, 2011), pp 197–200. https://doi.org/10.1007/978-3-319-48160-9_34.
R. Hou, H. Wang, J. Chen, F. Zhang, and J. Song, Chem. Ind. Eng. Prog. (in Chinese) 35, 2523. https://doi.org/10.16085/j.issn.1000-6613.2016.08.34 (2016).
X. Kong, W. Liu, X. Liu, P. Zhang, X. Li, and Z. Wang, J. Wuhan Univ. Technol. Mater. Sci. Ed. 36, 811. https://doi.org/10.1007/s11595-021-2475-x (2021).
Y. Mathieu, B. Lebeau, and V. Valtchev, Langmuir 23, 9435. https://doi.org/10.1021/la700233q (2007).
C. Hai, Y. Zhou, L. Zhang, Y. Sun, X. Li, Y. Shen, H. Zhan, Q. Han, J. Liu, and H. Ren, CrystEngComm 19, 3850. https://doi.org/10.1039/C7CE00822H (2017).
A. Cruz-López, O.V. Cuchillo, I.J. Ramírez, L.M. Bautista-Carrillo, and E. Zarazua-Morin, J. Ceram. Process. Res. 9, 474. (2008).
T.I. Kim, H.S. Yun, Y. Jon, G.B. Han, S.I. Chae, and R.N. An, NANO 14, 1950046. https://doi.org/10.1142/S1793292019500462 (2019).
B. Zhu, B. Fang, and X. Li, Ceram. Int. 36, 2493. https://doi.org/10.1016/j.ceramint.2010.07.007 (2010).
E.A. El-Katatny, S.A. Halawy, M.A. Mohamed, and M.I. Zaki, Powder Technol. 132, 137. https://doi.org/10.1016/S0032-5910(03)00047-0 (2003).
L.F. How, A. Islam, M.S. Jaafar, and Y.H. Taufiq-Yap, Waste Biomass Valoriz. 8, 321. https://doi.org/10.1007/s12649-016-9591-4 (2017).
M. Mahinroosta and A. Allahverdi, J. Clean. Prod. 179, 93. https://doi.org/10.1016/j.jclepro.2018.01.079 (2018).
M. Beaulieu, S. Chabot, Y. Charest, and J.F. Savard, Processes for Treating Aluminium Dross Residues. U.S. Patent No. 7,651,676. 26 Jan. 2010. https://patents.google.com/patent/US7906097B2/en
Y.J.O. Asencios and M.R. Sun-Kou, Appl. Surf. Sci. 258, 10002. https://doi.org/10.1016/j.apsusc.2012.06.063 (2012).
B. Liu, Y. Chai, Y. Li, A. Wang, Y. Liu, and C. Liu, Appl. Catal. A 471, 70. https://doi.org/10.1016/j.apcata.2013.11.017 (2014).
H. Shen, L. Gao, F. Ma, B. Rao, P. Jiang, G. Gao, and K. Peng, Asia Pac. J. Chem. Eng. 16, e2623. https://doi.org/10.1002/apj.2623 (2021).
M.S. Ghamsari, Z.A.S. Mahzar, S. Radiman, A.M.A. Hamid, and S.R. Khalilabad, Mater. Lett. 72, 32. https://doi.org/10.1016/j.matlet.2011.12.040 (2012).
T.N.N. Thi and M.S. Lee, Resour. Recycl. 26, 77. https://doi.org/10.7844/kirr.2017.26.5.77 (2017).
R. Guo, X.Z. Liu, Q.D. Li, and X.M. Yi, Inorg. Chem. Ind. (in Chinese). 49, 14. (2017).
A.D.V. Souza, L.L. Sousa, L. Fernandes, P.H.L. Cardoso, and R. Salomão, J. Eur. Ceram. Soc. 35, 1943. https://doi.org/10.1016/j.jeurceramsoc.2015.01.003 (2015).
H. Guo, J. Wang, X. Zhang, F. Zheng, and P. Li, Metall. Mater. Trans. B. 49, 2906. https://doi.org/10.1007/s11663-018-1341-5 (2018).
P. Sooksaen and P. Puathawee, Conversion of Aluminum Dross Residue Into Value-Added Ceramics. Paper presented at the Key engineering materials, (Trans Tech Publications Ltd., 2016). https://doi.org/10.4028/www.scientific.net/kem.690.71
M.F. Zawrah, M.A. Taha, and H.A. Abo Mostafa, Ceram. Int. 44, 10693. https://doi.org/10.1016/j.ceramint.2018.03.101 (2018).
S. Zhang, W. Zhu, Q. Li, W. Zhang, and X. Yi, J. Mater. Sci. Chem. Eng. 07, 87. https://doi.org/10.4236/msce.2019.712010 (2019).
N. Su, Z. Li, Y. Ding, H. Yang, J. Zhang, and G. Fu, Materials (Basel). 14, 7803. https://doi.org/10.3390/ma14247803 (2021).
S. Ariharan, B. Wangaskar, V. Xavier, T. Venkateswaran, and K. Balani, Ceram. Int. 45, 18951. https://doi.org/10.1016/j.ceramint.2019.06.133 (2019).
D. Bajare, G. Bumanis, and L. Upeniece, Procedia Eng. 57, 149. https://doi.org/10.1016/j.proeng.2013.04.022 (2013).
P. Sooksaen and P. Puathawee, Properties of Unglazed Ceramics Containing Aluminum Dross as a Major Component. Paper presented at the Solid State Phenomena (Trans Tech Publications, Ltd., 2017). https://doi.org/10.4028/www.scientific.net/ssp.266.182
U. Cinarli and A. Turan, Min. Metall. Explor. 38, 257. https://doi.org/10.1007/s42461-020-00344-0 (2021).
W. Li, X. Zhang, J. Zhang, H. Shen, J. Yang, Y. Liu, J. Liu, S. Zhang, and J. Yang, J. Am. Ceram. Soc. 105, 3197. https://doi.org/10.1111/jace.18322 (2022).
S. Lee, C.Y. Lee, J.-H. Ha, J. Lee, I.H. Song, and S.H. Kwon, Appl. Sci. 11, 4517. https://doi.org/10.3390/app11104517 (2021).
H. Shen, B. Liu, Z. Shi, S. Zhao, J. Zhang, and S. Zhang, J. Hazard. Mater. 418, 126331. https://doi.org/10.1016/j.jhazmat.2021.126331 (2021).
J. Liu, W. Huo, X. Zhang, B.O. Ren, Y. Li, Z. Zhang, and J. Yang, J. Adv. Ceram. 7, 89. https://doi.org/10.1007/s40145-018-0260-x (2018).
M.F. Zawrah, I.M. Hassab-Allah, M.H. Ata, and H. Shouib, Mater. Res. Express. 6, 096588. https://doi.org/10.1088/2053-1591/ab316e (2019).
C. Dai, Development of Aluminum Dross-Based Material for Engineering Application. Diss, Worcester Polytechnic Institute (2012). https://web.wpi.edu/Pubs/ETD/Available/etd-010612-155135/
S.F. Yang, C.Y. Yeh, Y.H. Chang, T.M. Wang, W.C. Lee, K.S. Sun, and C.C. Tzeng, Method for Producing a Refractory Material from Aluminum Residues. U.S. Patent No. 8,540,910. 24 Sep. 2013. https://patents.google.com/patent/US8540910B2/en
S.C. Chiang and Y.P. Liu, Recycling Method for Aluminum Dust Collection and Aluminum Metallic Smelting Slag. U.S. Patent No. 9,169,531. 27 Oct. 2015. https://patents.google.com/patent/US9169531B2/en
A. Li, H. Zhang, and H. Yang, Ceram. Int. 40, 12585. https://doi.org/10.1016/j.ceramint.2014.04.069 (2014).
P. Ramaswamy, S.A. Gomes, and N.P. Ravichander, Utilization of Aluminum Dross: Refractories from Industrial Waste. Paper presented at the IOP Conference Series: Materials Science and Engineering, Bengaluru, India, 16–18 August 2018. https://doi.org/10.1088/1757-899X/577/1/012101
M. Mueller, On the Manufacture of Dense Microporous Refractory Materials. Pt. 2. Manufacture of Microporous and Compact Refractory Materials. Pt. 2. Paper presented at the CFI (Ceramic Forum International/Berichte der DKG, Germany, 2004). https://www.osti.gov/etdeweb/biblio/20490531
S.O. Adeosun, E.I. Akpan, and M.O. Dada, JOM. 66, 2253. https://doi.org/10.1007/s11837-014-1179-5 (2014).
S.O. Adeosun, O.I. Sekunowo, O.O. Taiwo, W.A. Ayoola, and A. Machado, Adv. Mater. 3, 6. https://doi.org/10.11648/j.am.20140302.11 (2014).
A. Hamza, I. Kocserha, and A. Simon, Mater. Sci. Eng. 45, 106. https://www.proquest.com/docview/2532206898?pq-origsite=gscholar&fromopenview=true (2020).
H.N. Yoshimura, A.P. Abreu, A.L. Molisani, A.C. De Camargo, J.C.S. Portela, and N.E. Narita, Ceram. Int. 34, 581. https://doi.org/10.1016/j.ceramint.2006.12.007 (2008).
S.J. Zhang, Q.D. Li, W.J. Zhang, X.Z. Liu, R. Guo, and X.M. Yi, J. Ceram. (in Chinese). 39, 529. (2018).
W. Cui, H. Zhang, Y. Xia, Y. Zou, C. Xiang, H. Chu, S. Qiu, F. Xu, and L. Sun, J. Therm. Anal. Calorim. 131, 57. https://doi.org/10.1007/s10973-017-6170-2 (2018).
R.S.S. Azevedo, J.R. de Sousa, M.T.F. Araujo, A.J. Martins Filho, B.N. de Alcantara, F.M.C. Araujo, M.G.L. Queiroz, A.C.R. Cruz, B.H.B. Vasconcelos, J.O. Chiang, L.C. Martins, L.M.N. Casseb, E.V. da Silva, V.L. Carvalho, B.C.B. Vasconcelos, S.G. Rodrigues, C.S. Oliveira, J.A.S. Quaresma, and P.F.C. Vasconcelos, Sci. Rep. 8, 1. https://doi.org/10.1038/s41598-017-17765-5 (2018).
Y. Guan, T. Wang, R. Tang, W. Hu, J. Guo, H. Yang, Y. Zhang, and S. Duan, Renew. Energy. 150, 1047. https://doi.org/10.1016/j.renene.2019.11.026 (2020).
D. Han, B.G. Guene Lougou, Y. Xu, Y. Shuai, and X. Huang, Appl. Energy. 264, 114674. https://doi.org/10.1016/j.apenergy.2020.114674 (2020).
D.G. Atinafu, W. Dong, U. Berardi, and S. Kim, Chem. Eng. J. 394, 124806. https://doi.org/10.1016/j.cej.2020.124806 (2020).
T. Nomura, J. Yoolerd, N. Sheng, H. Sakai, Y. Hasegawa, M. Haga, and T. Akiyama, Sol. Energy Mater. Sol. Cells. 193, 281. https://doi.org/10.1016/j.solmat.2018.12.023 (2019).
Z. Zhang, Y. Zhu, H. Asakura, B. Zhang, J. Zhang, M. Zhou, Y. Han, T. Tanaka, A. Wang, and T. Zhang, Nat. Commun. 8, 1. https://doi.org/10.1038/ncomms16100 (2017).
W.J. Zhang, W. Wu, S.Z. Li, Z.J. Zhang, and X.M. Yi, Chem. Ind. Eng. Prog. (in Chinese). 41, 920. (2022).
Acknowledgements
This study was supported by the National Natural Science Foundation of China (grant number 51302221), Zhaoqing Dazheng Aluminum Co.'s Technology Development Project (grant number K4050722004), and Second Batch of Xijiang Innovation and Entrepreneurship Team in Zhaoqing City (grant number 2017A0109004).
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of interest
The authors declare that they have no conflict of interest.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Huang, K., Yi, X. Resource Utilization and High-Value Targeted Conversion for Secondary Aluminum Dross: A Review. JOM 75, 279–290 (2023). https://doi.org/10.1007/s11837-022-05560-1
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11837-022-05560-1