Skip to main content
Log in

Effects of Nitrogen-Added Double Shielding Gas and Solution Treatment on Duplex Stainless Steel Weld Microstructure of Deep-Penetration Tungsten Inert Gas Welding

  • Technical Article
  • Published:
Journal of Materials Engineering and Performance Aims and scope Submit manuscript

Abstract

Duplex stainless steel possesses excellent performances when the austenite/ferrite phase ratio is close to 1:1. In this study, a double-layered shielding gas welding method was employed to compare the welding efficiencies and the weld microstructures of the ASTM A240 duplex stainless steel under different shielding gas conditions. The experimental results showed that the welding efficiencies could be improved effectively by adding a small amount of active gas in the shielding gas. The addition of nitrogen in the shielding gas could greatly increase the amount of the austenite phase, and thus a recovery of the austenite/ferrite phase ratio in the weld was achieved. The effects of the solution treatment temperature and the time on the weld microstructures were also studied by using different solution treatment conditions. The results showed that proper solution treatment could improve the austenite phase proportion in the ASTM A240 duplex stainless steel welds. With the increase in the solution temperature and the time, the austenite content was raised obviously, the grain became fine, and the two phases tended to be uniformly distributed.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11

Similar content being viewed by others

References

  1. H.B. Cui, G.M. Xie, Z.A. Luo, J. Ma, G.D. Wang and R.D.K. Misra, Microstructural Evolution and Mechanical Properties of the Stir Zone in Friction Stir Processed AISI201 Stainless Steel, Material & Design, 2016, 106, p 463–475. https://doi.org/10.1016/j.matdes.2016.05.106

    Article  CAS  Google Scholar 

  2. J.C. Lacerda, L.C. Candido and L.B. Godefroid, Effect of Volume Fraction of Phases and Precipitates on the Mechanical Behavior of UNS S31803 Duplex Stainless Steel, Inter. J. Fatigue, 2015, 74, p 81–87. https://doi.org/10.1016/j.ijfatigue.2014.12.015

    Article  CAS  Google Scholar 

  3. B. Raj, V. Shankar and A.K. Bhaduri, Welding Technology for Engineers, Alpha Science International, USA, 2006.

    Google Scholar 

  4. R. Badji, M. Bouabdallah, B. Bacroix, C. Kahloun, B. Belkessa and H. Maza, Phase Transformation and Mechanical Behavior in Annealed 2205 Duplex Stainless Steel Welds, Mater. Charact., 2008, 59(4), p 447–453. https://doi.org/10.1016/j.matchar.2007.03.004

    Article  CAS  Google Scholar 

  5. T.H. Chen and J.R. Yang, Effects of Solution Treatment and Continuous Cooling on σ-phase Precipitation in a 2205 Duplex Stainless Steel, Mater. Sci. Eng., A, 2001, 311(1–2), p 28–41. https://doi.org/10.1016/S0921-5093(01)00911-X

    Article  Google Scholar 

  6. H. Fujii, T. Sato, S. Lu and K. Nogi, Development of an Advanced A-TIG (AA-TIG) Welding Method by Control of Marangoni Convection, Mater. Sci. Eng., A, 2008, 495(1–2), p 296–303. https://doi.org/10.1016/j.msea.2007.10.116

    Article  CAS  Google Scholar 

  7. S. Lu, H. Fujii and K. Nogi, Sensitivity of Marangoni Convection and Weld Shape Variations to Welding Parameters in O2-Ar Shielded GTA Welding, Scripta Materialia, 2004, 51(3), p 271–277. https://doi.org/10.1016/j.scriptamat.2004.03.004

    Article  CAS  Google Scholar 

  8. Y. Zou, R. Ueji and H. Fujii, Effect of Oxygen on Weld Shape and Crystallographic Orientation of Duplex Stainless Steel Weld Using Advanced A-TIG (AA-TIG) Welding Method, Mater. Charact., 2014, 91, p 42–49. https://doi.org/10.1016/j.matchar.2014.02.006

    Article  CAS  Google Scholar 

  9. P. Roguin, Improved Weld Microstructure in Welding Austenitic-Ferritic Stainless Steels, Weld. Int., 1998, 12(6), p 461–467. https://doi.org/10.1080/09507119809448515

    Article  Google Scholar 

  10. Z. Zhang, H. Jing, L. Xu, Y. Han, L. Zhao and C. Zhou, Effects of Nitrogen in Shielding Gas on Microstructure Evolution and Localized Corrosion Behavior of Duplex Stainless Steel Welding joint, Appl. Surf. Sci., 2017, 404, p 110–128. https://doi.org/10.1016/j.apsusc.2017.01.252

    Article  CAS  Google Scholar 

  11. P. Sathiya, S. Aravindan, R. Soundararajan and A.N. Haq, Effect of Shielding Gases on Mechanical and Metallurgical Properties of Duplex Stainless-Steel Welds, J. Mater. Sci., 2009, 44(1), p 114–121. https://doi.org/10.1007/s10853-008-3098-8

    Article  CAS  Google Scholar 

  12. V.A. Hosseini, S. Wessman, K. Hurtig and L. Karlsson, Nitrogen Loss and Effects on Microstructure in Multipass TIG Welding of a Super Duplex Stainless Steel, Material & Design, 2016, 98, p 88–97. https://doi.org/10.1016/j.matdes.2016.03.011

    Article  CAS  Google Scholar 

  13. V.A. Hosseini and L. Karlsson, Physical and Kinetic Simulation of Nitrogen Loss in High Temperature Heat Affected Zone of Duplex Stainless Steels, Materialia, 2019, 6, 100325. https://doi.org/10.1016/j.mtla.2019.100325

    Article  CAS  Google Scholar 

  14. J.O. Nilsson, P. Kangas, A. Wilson and T. Karlsson, Mechanical Properties, Microstructural Stability and Kinetics of σ-Phase Formation in 29Cr-6Ni-2Mo-0.38N Super duplex Stainless Steel, Metall. Mater. Trans. A, 2000, 31, p 35–45. https://doi.org/10.1007/s11661-000-0050-1

    Article  Google Scholar 

  15. R. Badji, M. Bouabdallah, B. Bacroix, C. Kahloun, K. Bettahar and N. Kherrouba, Effect of Solution Treatment Temperature on the Precipitation Kinetic of -phase in 2205 Duplex Stainless Steel Welds, Mater. Sci. Eng., A, 2008, 496(1–2), p 447–454. https://doi.org/10.1016/j.msea.2008.06.024

    Article  CAS  Google Scholar 

  16. V. Muthupandi, P.B. Srinivasan, V. Shankar, S.K. Seshadri and S. Sundaresan, Effect of Nickel and Nitrogen Addition on the Microstructure and Mechanical Properties of Power Beam Processed Duplex Stainless Steel (UNS 31803) Weld Metals, Mater. Lett., 2005, 59(18), p 2305–2309. https://doi.org/10.1016/j.matlet.2005.03.010

    Article  CAS  Google Scholar 

  17. A.V. Jebaraj, L. Ajaykumar, C.R. Deepak and K. Aditya, Weldability, Machinability and Surfacing of Commercial Duplex Stainless Steel AISI 2205 for Marine Applications-A Recent Review, J. Adv. Res., 2017, 8(3), p 183–199. https://doi.org/10.1016/j.jare.2017.01.002

    Article  CAS  Google Scholar 

  18. M.A. Valiente, L. Bermejo, L.E. Karlsson, K. Svensson, H. Hurtig, M. Rasmuson and P. Frodigh, Bengtsson, Effect of Shielding gas on Welding Performance and Properties of Duplex and Superduplex Stainless Steel Welds, Welding in the World, 2015, 59, p 239–249. https://doi.org/10.1007/s40194-014-0199-7

    Article  CAS  Google Scholar 

  19. O.E. Falodun, E.B. Mtsweni, S.R. Oke and P.A. Olubambi, Influence of Solution Heat Treatment on Microstructure and Mechanical Properties of a Hot-rolled 2205 Duplex Stainless Steel, J. Mater. Eng. Perform., 2021, 30(10), p 7185–7194. https://doi.org/10.1007/s11665-021-05904-z

    Article  CAS  Google Scholar 

  20. M. Ou, Y. Ma, X. Hao, B. Wan, T. Liang and K. Liu, Effect of Solution Annealing on Microstructure and Mechanical Properties of a Ni-Cr-W-Fe Alloy, J. Mater. Sci. Technol., 2017, 33(11), p 1300–1307. https://doi.org/10.1016/j.jmst.2016.06.026

    Article  CAS  Google Scholar 

  21. Y.H. Yang, B. Yan, J. Wang and J.L. Yin, The Influence of Solution Treatment Temperature on Microstructure and Corrosion Behavior of High Temperature Ageing in 25% Cr Duplex Stainless Steel, J. Alloy. Compd., 2011, 509(36), p 8870–8879. https://doi.org/10.1016/j.jallcom.2011.06.099

    Article  CAS  Google Scholar 

  22. C. Meena and V. Uthaisangsuk, Micromechanics based Modeling of Effect of Sigma Phase on Mechanical and Failure Behavior of Duplex Stainless Steel, Metall. and Mater. Trans. A., 2021, 52(4), p 1293–1313. https://doi.org/10.1007/s11661-021-06163-2

    Article  CAS  Google Scholar 

Download references

Acknowledgments

This work was supported by the Natural Science Foundation of Jiangsu Province, China (BK20180707).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Ying Zou.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Zou, Y., Zhou, X. Effects of Nitrogen-Added Double Shielding Gas and Solution Treatment on Duplex Stainless Steel Weld Microstructure of Deep-Penetration Tungsten Inert Gas Welding. J. of Materi Eng and Perform 32, 6995–7003 (2023). https://doi.org/10.1007/s11665-022-07594-7

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11665-022-07594-7

Keywords

Navigation