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A Review on Additive Manufacturing Processes of Inconel 625

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Abstract

Metal-based additive manufacturing is an emerging low-cost manufacturing method to produce components with complex features. Inconel 625 (IN625) is a nickel-based superalloy and is used in high-temperature application products. IN625 has high strength and corrosion resistance at elevated temperatures. When processed in conventional machining, these materials face excessive tool wear and low material removal rates. Advanced manufacturing processes are exploring to overcome these difficulties. This paper reviews the application of additive manufacturing for the processing of IN625. The resultant microstructure and mechanical behavior of additively manufactured parts with IN625 are studied. Investigation of the material processing using three power sources, such as laser-based, electron beam-based, and electric arc-based, is discussed.

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Fig 1.

Reprinted from Additive Manufacturing, Vol 27, J.L. Bartlett and X.D. Li, An Overview of Residual Stresses in Metal Powder Bed Fusion, pages 131-149, copyright 2019, with permission from Elsevier (Ref 22). (b). The powder fed laser process setup. Reprinted from Journal of Manufacturing Processes, Vol 43, F. Khodabakhshi, M.H. Farshidianfar, S. Bakhshivash, A.P. Gerlich, and A. Khajepour, Dissimilar Metals Deposition by Directed Energy Based on Powder-Fed Laser Additive Manufacturing, pages 83-97, copyright 2019, with permission from Elsevier (Ref 23). (c). Electron beam additive manufacturing. Reprinted from Additive Manufacturing, Vol 19, M. Galati and L. Iuliano, A Literature Review of Powder-Based Electron Beam Melting Focusing on Numerical Simulations, pages 1-20, copyright 2018, with permission from Elsevier (Ref 24). (d). Wire and arc additive manufacturing setup. Reprinted from Materials Science and Engineering: A, Vol 774, X. Yang, J. Liu, Z. Wang, X. Lin, F. Liu, W. Huang, and E. Liang, Microstructure and Mechanical Properties of Wire and Arc Additive Manufactured AZ31 Magnesium Alloy Using Cold Metal Transfer Process, page 138942, copyright 2020, with permission from Elsevier (Ref 25)

Fig.2

Reprinted from Materials Science and Engineering: A, Vol 764, J. Nguejio, F. Szmytka, S. Hallais, A. Tanguy, S. Nardone, and M. Godino Martinez, Comparison of Microstructure Features and Mechanical Properties for Additive Manufactured and Wrought Nickel Alloys 625, page 138214, copyright 2019, with permission from Elsevier (Ref 40)

Fig 3

Reprinted from Applied Surface Science, Vol 490, B. Zhang, G. Bi, Y. Chew, P. Wang, G. Ma, Y. Liu, and SK. Moon, Comparison of Carbon-Based Reinforcement on Laser Aided Additive Manufacturing Inconel 625 Composites, pages 522-534, copyright 2019, with permission from Elsevier (Ref 55)

Fig 4.

Reinforcement Material Evaluation, pages 2191-2200, copyright 2013, with permission from Elsevier (Ref 58)

Fig 5.

Reprinted from Materials Science and Engineering: A, Vol 615, F.A. List, R.R. Dehoff, L.E. Lowe, and W.J. Sames, Properties of Inconel 625 Mesh Structures Grown by Electron Beam Additive Manufacturing, pages 191-197, copyright 2014, with permission from Elsevier (Ref 60)

Fig 6.

Reprinted from Surface and Coatings Technology, Vol 374, Y.F. Wang, X.Z. Chen, and C.C. Su, Microstructure and Mechanical Properties of Inconel 625 Fabricated by Wire-Arc Additive Manufacturing, pages 116-123, copyright 2019, with permission from Elsevier (Ref 63)

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Karmuhilan, M., Kumanan, S. A Review on Additive Manufacturing Processes of Inconel 625. J. of Materi Eng and Perform 31, 2583–2592 (2022). https://doi.org/10.1007/s11665-021-06427-3

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