Abstract
Metal particles can be deposited on nylon 12 (PA12) surface with excellent metal/substrate interface and distribution by electroless plating (EP), but the use of noble metal as EP catalyst would enhance the cost of raw materials and restrict its application. In this work, we developed a polymer brush (PB)-induced EP method to prepare Cu particle/PA12 composite powder (CPP) as an enhancing component for improving the strength of the selective laser sintering (SLS) part. The results showed hydrolyzed 3-amino-propyltriethoxysilane attached on the modified PA12 surface, which presented in PB form. The PB effectively reduced the stability of [Cu-EDTA] complex and REDOX barrier, subsequently, PB acted as catalytic site to reduce Cu ion into Cu metal by EP. The deposit consisted of Cu particles (spherical, about 1 μm) and a small quantity of Cu2O particles (cubic, about 0.3 μm), the ratio of Mplated particle/M(plated particle+PA12) is 15%. The PA12 particles were spheroidized firstly, then formed sintered neck during neighboring particles and sintered body in turn under laser action. Based on the excellent Cu/PA12 interface and dispersion, the tensile strength of the SLS part sintered with 10 W laser energy increased by an average of around 26.2% to 53 MPa.
Similar content being viewed by others
References
J. Cao, Z.H. Zhou, Q.C. Song, K.Y. Chen, G.H. Su, T. Zhou, Z. Zheng, C.H. Lu and X.X. Zhang, Ultrarobust Ti3C2Tx MXene-Based Soft Actuators via Bamboo-Inspired Mesoscale Assembly of Hybrid Nanostructures, ACS Nano, 2020, 14, p 7055–7065.
J.J. Huang, L.L. Xu, D.F. Zhao, J. Wang, C.R. Chu, H.D. Chen, Y.H. Liu and Z.M. Chen, A Facile Process to Fabricate Metal Coating on PET Sheet Preparation of Highly Active Polymer Brush/Ag Particle and Its Application in Electroless Copper Plating, Chem Eng J, 2020, 383, p 123199.
C. Wagner and N.E.U.V. Harned, Lithography: Lithography Gets Extreme, Nat Photonics, 2010, 4, p 24–26.
Y. Wang, Y. Wang, J.J. Chen, H. Guo, K. Liang, K. Marcus, Q.L. Peng, J. Zhang and Z.S. Feng, A Facile Process Combined with Inkjet Printing, Surface Modification and Electroless Deposition to Fabricate Adhesion-Enhanced Copper Patterns on Flexible Polymer Substrates for Functional Flexible Electronics, Electrochim Acta, 2016, 218, p 24–31.
Y. Chang, Y. Tao, Q. Zhang and Z.G. Yang, Selective Adsorption of Catalyst and Copper Plating for Additive Fabrication of Conductive Patterns and Through-Holes, Electrochim Acta, 2015, 158, p 7–12.
J.J. Huang, C.M. Gui, H.D. Ma, P. Li, W.P. Wu and Z.M. Chen, Surface Metallization of PET Sheet: Fabrication of Pd Nanoparticle/Polymer Brush to Catalyze Electroless Nickel Plating, Compos Sci Technol, 2021, 202, p 108547.
R.R. Jiang, X.F. Zhou and Z.P. Liu, Electroless Ni-Plated Graphene for Tensile Strength Enhancement of Copper, Mat. Sci. Eng. A, 2017, 679, p 323–328.
J.J. Huang, C.A. Tian, J. Wang, J.F. Liu, Y. Li, Y.H. Liu and Z.M. Chen, Fabrication of Selective Electroless Copper Plating on PET Sheet: Effect of PET Surface Structure on Resolution and Adhesion of Copper Coating, Appl Surf Sci, 2018, 458, p 734–742.
C.M. Gui, C.G. Yao, J.J. Huang, Z.M. Chen and G.S. Yang, Preparation of Polymer Brush/Ni Particle and its Application in Electroless Copper Plating on PA12 Powder, Appl Surf Sci, 2020, 506, p 144935.
Y.Y. Wang, X. Huang and X.X. Zhang, Ultrarobust, Tough and Highly Stretchable Self-Healing Materials Based on Cartilage-Inspired Noncovalent Assembly Nanostructure, Nat Commun, 2021, 12, p 1291.
W.P. Wu, J.W. Liu, N.M. Miao, J.J. Jiang, Y. Zhang, L. Zhang, N.Y. Yuan, Q.Q. Wang and L.X. Tang, Influence of Thiourea on Electroless Ni-P Films Deposited on Silicon Substrates, J Mater Sci-Mater EL, 2019, 30, p 7717–7724.
C.M. Gui, C.Z. Chen, C.G. Yao and G.S. Yang, Preparation of nickel/PA12 Composite Particles by Defectinduced Electroless Plating for Use in SLS Processing, Sci Rep, 2018, 8, p 13407.
J. Cao, Z.H. Zhou, G.H. Su, X.X. Zhang, T. Zhou, Z.H. Zhou and Y.B. Yang, Arbitrarily 3D Configurable Hygroscopic Robots with a Covalent-noncovalent Interpenetrating Network and Self-healing Ability, Adv Mater, 2019. https://doi.org/10.1002/adma.201900042
C. Yang, W. Lin, Z. Li, R.W. Zhang, H.R. Wen, B. Gao, G.H. Chen, P. Gao, M.M.F. Yuen and C.P. Wong, Water-Based Isotropically Conductive Adhesives: Towards Green and Low-cost Flexible Electronics, Adv Funct Mater, 2011, 4582–4589, p 21.
W.H. Luo, W.Y. Hu, K.L. Su and F.S. Liu, The Calculation of Surface Free Energy Based on Embedded Atom Method for Solid Nickel, Appl. Surf. Sci., 2013, 265, p 375–378.
Z.P. Sun, J.J. Huang, Q. Liu, M. Gao, M.Y. Li, F. Zhao, W. Cheng and B. Tang, Effects of Temperature on Ni Coating on Poly(ethylene terephthalate) Substrate Modified with Primer, J Mater Sci Mater Electron, 2016, 27, p 5892–5898.
Q.P. Xin, F.X. Ma, L. Zhang, S.F. Wang, Y.F. Li, H. Ye, X.L. Ding, L.G. Lin, Y.Z. Zhang and X.Z. Cao, Interface Engineering of Mixed Matrix Membrane Via CO2-philic Polymer Brush Functionalized Graphene Oxide Nanosheets for Efficient Gas Separation, J Membrane Sci., 2019, 586, p 23–33.
M.X. Hou, M. Zhang, L.J. Chen, K. Guo, C. Pan and Y.M. Wang, Amplification of Lysozyme Signal Detected in Capillary Electrophoresis Using Mixed Polymer Brushes Coating With Switchable Properties, Talanta, 2019, 202, p 426–435.
X. Jiang, X. Xie and Z. Xu, Double Glow Surface Alloying of Low Carbon Steel with Electric Brush Plating Ni Interlayer for Improvement in Corrosion Resistance, Surf Coat Technol, 2003, 168, p 156–160.
R.X. Zhang, C.M. Gui, J.J. Huang, Z.M. Chen and G.S. Yang, A Facile Process Combined with Defect-Induced Electroless Plating and Selective Laser Sintering Forming to Fabricate Catalytically Active Free-Standing Material, J Mater Sci Mater Electron, 2020, 31, p 17810–17818.
K.L. Chavez and D.W. Hess, A Novel Method of Etching Copper Oxide Using Acetic Acid, Electrochem Soc, 2001, 148, p 640–643.
Y.W. Song, D.Y. Shan and E.H. Han, Corrosion Behaviors of Electroless Plating Ni-P Coatings Deposited on Magnesium Alloys in Artificial Sweat Solution, Electrochim Acta, 2007, 53, p 2009–2015.
D.X. Chen, Y. Zhang, T.S. Bessho, J. Sang, H. Hirahara, K. Mori and Z.X. Kang, Layer by Layer Electroless Deposition: An Efficient Route for Preparing Adhesion-Enhanced Metallic Coatings on Plastic Surfaces, Chem Eng J, 2016, 303, p 100–108.
C. Battocchio, C. Meneghini, I. Fratoddi, I. Venditti, M.V. Russo, G. Aquilanti, C. Maurizio, F. Bondino, R. Matassa, M. Rossi, S. Mobilio and G. Polzonetti, Silver Nanoparticles Stabilized with Thiols: a Close Look at the Local Chemistry and Chemical Structure, J Phys Chem C, 2012, 116, p 19571–19578.
AM. Catal. Venezia, X-ray Photoelectron Spectroscopy (XPS) for Catalysts Characterization, Today, 2003. https://doi.org/10.1016/S0920-5861(02)00380-2
Thompson, RB, Park, CB, Chen, P. Reduction of Polymer Surface Tension by Crystallized Polymer Nanoparticles. J Chem Phys 2010; 133: 144913.
D.Y. Kwok, L.K. Cheung, C.B. Park and A.W. Neumann, Study on the Surface Tensions of Polymer Melts Using Axisymmetric Drop Shape Analysis, Polym Eng Sci, 1998, 38, p 757–764.
Funding
The authors thank the financial supports by the Natural Science Foundation of Guangxi Province (2018 GXNSFAA281218 and 2019 GXNSFAA245027), Undergraduate Teaching Reform Project for Higher Education of Guangxi Province (2019JGZ150), the Guangxi science and technology base, and special talents (2018AD19127 and 2018AD19106).
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of interest
The authors declare that they have no conflict of interest.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Supplementary Information
Below is the link to the electronic supplementary material.
Rights and permissions
About this article
Cite this article
Zhenming Chen, Gui, C., Wei Yao et al. Polymer Brush Induced Electroless Copper Plating on PA12 Surface for Tensile Strength Enhancement of Selective Laser Sintering Part. J. of Materi Eng and Perform 31, 1297–1305 (2022). https://doi.org/10.1007/s11665-021-06275-1
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11665-021-06275-1