Skip to main content

Advertisement

Log in

The Effect of Annealing Time on Microstructure and AC Corrosion Behavior of X80 Steel in Simulated Solution of Alkaline Soil

  • Published:
Journal of Materials Engineering and Performance Aims and scope Submit manuscript

Abstract

The alternating current (AC) corrosion behavior of X80 steels annealed for different times was investigated in an alkaline soil simulation solution by electrochemical measurement, immersion test and surface analysis technology. The results show that with or without AC interference, the steels annealed for various times have different corrosion resistance. The anticorrosion resistance of steel improves with an increase in annealing time. AC interference results in the evolution of the main cathodic reaction, and facilitates the corrosion of the steels. The steel annealed for 20 min presents a more severe corrosion degree with distinct pits. The corrosion behavior of the steels annealed for different times with AC application is closely related to the microstructure. A decrease in pearlite reduces the number of galvanic corrosion cells, decreasing the corrosion rate of steel. And the grain increase is beneficial for improving the corrosion resistance of the annealed steel.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10

Similar content being viewed by others

References

  1. Y. Hosokawa, F. Kajiyama, and T. Fukuoka, Alternating Current Corrosion Risk Arising from Alternating Current-Powered Rail Transit Systems on Cathodically Protected Buried Steel Pipelines and Its Measures, Corrosion, 2004, 60, p 408–413

    Article  CAS  Google Scholar 

  2. S.B. Lalvani and G. Zhang, The Corrosion of Carbon Steel in A Chloride Environment Due to Periodic Voltage Modulation: Part I, Corros. Sci., 1995, 37, p 1567–1582

    Article  CAS  Google Scholar 

  3. S.B. Lalvani and G. Zhang, The Corrosion of Carbon Steel in A Chloride Environment Due to Periodic Voltage Modulation: Part II, Corros. Sci., 1995, 37, p 1583–1598

    Article  CAS  Google Scholar 

  4. H.R. Hanson, and J. Smart, AC Corrosion on A Pipeline Located in AN HVAC Utility Corridor Proceedings of Corrosion 2004, Paper 00209. NACE International, Houston, TX (2004) (Corrosion 2004, Paper no. 209, NACE, Houston, 2004)

  5. L.V. Nielsen, K.V. Nielsen, B. Baumgarten, H. Breuning-Madsen, P. Cohn, and H. Rosenberg, AC-Induced Corrosion in Pipelines: Detection, Characterisation, and Mitigation Proceedings of Corrosion 2004, Paper 00211. NACE International, Houston, TX (2004) (Corrosion 2004, Paper no. 211, NACE, Houston, 2004)

  6. R.G. Wakelin, and C. Sheldon, Investigation and Mitigation of AC Corrosion on a 300 mm Diameter Natural Gas Pipeline Proceedings of Corrosion 2004, Paper 00205. NACE International, Houston, TX (2004) (Corrosion 2004, Paper no. 205, NACE, Houston, 2004)

  7. L.Y. Xu, X. Su, Z.X. Yin, Y.H. Tang, and Y.F. Cheng, Development of A Real-Time AC/DC Data Acquisition Technique for Studies of AC Corrosion of Pipelines, Corros. Sci., 2012, 61, p 215–223

    Article  CAS  Google Scholar 

  8. A.Q. Fu and Y.F. Cheng, Effects of Alternating Current on Corrosion of A Coated Pipeline Steel in A Chloride-Containing Carbonate/Bicarbonate Solution, Corros. Sci., 2010, 52, p 612–619

    Article  CAS  Google Scholar 

  9. D. Kuang and Y.F. Cheng, Understand the AC Induced Pitting Corrosion on Pipelines in Both High pH and Neutral pH Carbonate/Bicarbonate Solutions, Corros. Sci., 2014, 85, p 304–310

    Article  CAS  Google Scholar 

  10. H.X. Wan, D.D. Song, C.W. Du, Z.Y. Liu, and X.G. Li, Effect of Alternating Current and Bacillus Cereus on the Stress Corrosion Behavior and Mechanism of X80 Steel in a Beijing Soil Solution, Bioelectrochemistry, 2019, 127, p 49–58

    Article  CAS  Google Scholar 

  11. L.W. Wang, X.H. Wang, Z.Y. Cui, Z.Y. Liu, C.W. Du, and X.G. Li, Effect of Alternating Voltage on Corrosion of X80 and X100 Steels in a Chloride Containing Solution—Investigated by AC Voltammetry Technique, Corros. Sci., 2014, 86, p 213–222

    Article  CAS  Google Scholar 

  12. L.Y. Xu, X. Su, and Y.F. Cheng, Effect of Alternating Current on Cathodic Protection on Pipelines, Corros. Sci., 2013, 66, p 263–268

    Article  CAS  Google Scholar 

  13. M. Zhu, C.W. Du, X.G. Li, Z.Y. Liu, H. Li, and D.W. Zhang, Effect of AC on Stress Corrosion Cracking Behavior and Mechanism of X80 Pipeline Steel in Carbonate/Bicarbonate Solution, Corros. Sci., 2014, 87, p 224–232

    Article  CAS  Google Scholar 

  14. M. Zhu, C.W. Du, X.G. Li, Z.Y. Liu, S.R. Wang, J.K. Li, and D.W. Zhang, Effect of AC Current Density on Stress Corrosion Cracking Behavior of X80 Pipeline Steel in High pH Carbonate/Bicarbonate Solution, Electrochim. Acta, 2014, 117, p 351–359

    Article  CAS  Google Scholar 

  15. M. Zhu, Y.F. Yuan, S.M. Yin, G.H. Yu, S.Y. Guo, Y.Z. Huang, and C.W. Du, Corrosion Behavior of Pipeline Steel with Different Microstructures Under AC Interference in Acid Soil Simulation Solution, J. Mater. Eng. Perform., 2019, 28, p 1698–1706

    Article  CAS  Google Scholar 

  16. Q. Qiao, G.X. Cheng, W. Wu, Y. Li, H. Huang, and Z.F. Wei, Failure Analysis of Corrosion at an Inhomogeneous Welded Joint in a Natural Gas Gathering Pipeline Considering the Combined Action of Multiple Factors, Eng. Fail. Anal., 2016, 64, p 126–143

    Article  CAS  Google Scholar 

  17. C.R. Xue, L.H. Dong, T. Liu, F. Zhang, B. Yin, and Y.S. Yin, Preparation and Anticorrosion Performance of Superhydrophobic TiO2 Nanotube Arrays on Pure Ti, Corros. Sci. Prot. Technol., 2012, 24, p 37–40

    CAS  Google Scholar 

  18. F. Zhang, S. Chen, L. Dong, Y. Lei, T. Liu, and Y. Yin, Preparation of Superhydrophobic Films on Titanium as Effective Corrosion Barriers, Appl. Surf. Sci., 2011, 257, p 2587–2591

    Article  CAS  Google Scholar 

  19. J.F. Ou, M.Z. Liu, W. Li, F.J. Wang, M.S. Xue, and C.Q. Li, Corrosion Behavior of Superhydrophobic Surfaces of Ti Alloys in NaCl Solutions, Appl. Surf. Sci., 2012, 258, p 4724–4728

    Article  CAS  Google Scholar 

  20. H.R. Wang, C.W. Du, Z.Y. Liu, L.T. Wang, and D. Ding, Effect of Alternating Current on the Cathodic Protection and Interface Structure of X80 Steel, Materials, 2017, 10, p 851–871

    Article  Google Scholar 

  21. Z. Panossian, S.E. Filho, N.L. Dealmeida, M.L. Pereira Filho, D.L. Silva, E.W. Laurino, J.H. Oliver, G.S. Pimenta, and J.C. Alertini, Effect of Alternating Current by High Power Lines Voltage and Electric Transmission Systems in Pipelines Corrosion Proceedings of Corrosion 2009, Paper 00541. NACE International, Houston, TX (2009) (Corrosion 2009, Paper no. 541, NACE, Houston, 2009)

  22. L.W. Wang, C.W. Du, Z.Y. Liu, X.H. Wang, and X.G. Li, Influence of Carbon on Stress Corrosion Cracking of High Strength Pipeline Steel, Corros. Sci., 2013, 76, p 486–493

    Article  CAS  Google Scholar 

  23. D. Clover, B. Kinsella, B. Pejcic, and R. Marco, The Influence of Microstructure on the Corrosion Rate of Various Carbon Steels, J. Appl. Electrochem., 2005, 35, p 139–149

    Article  CAS  Google Scholar 

  24. H.J. Cleary and N.D. Greene, Electrochemical Properties of Fe and Steel, Corros. Sci., 1969, 9, p 3–13

    Article  CAS  Google Scholar 

  25. D.N. Staicopolus, The Role of Cementite in the Acidic Corrosion of Steel, J. Electrochem. Soc., 1963, 110, p 1121–1124

    Article  CAS  Google Scholar 

  26. K. Qi, R.F. Li, G.J. Wang, G.Z. Li, B. Liu, and M.F. Wu, Microstructure and Corrosion Properties of Laser-Welded SAF 2507 Super Duplex Stainless Steel Joints, J. Mater. Eng. Perform., 2019, 28, p 287–295

    Article  CAS  Google Scholar 

  27. C.F. Dong, Z.Y. Liu, X.G. Li, and Y.F. Cheng, Effects of Hydrogen-Charging on the Susceptibility of X100 Pipeline Steel to Hydrogen-Induced Cracking, Int. J. Hydrog. Energy, 2009, 34, p 9879–9884

    Article  CAS  Google Scholar 

  28. M. Kadowaki, I. Muto, H. Katayama, H. Masuda, Y. Sugawara, and N. Hara, Effectiveness of an Intercritical Heat-Treatment on Localized Corrosion Resistance at the Microstructural Boundaries of Medium-Carbon Steels, Corros. Sci., 2019, 154, p 159–177

    Article  CAS  Google Scholar 

Download references

Acknowledgments

This work was support by the National Natural Science Foundation of China, the Natural Science Foundation of Zhejiang province (No. LY18E010004) and the National R&D Infrastructure and Facility Development Program of China (No. 2005DKA10400).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to M. Zhu.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Zhu, M., Ma, J., Yuan, Y.F. et al. The Effect of Annealing Time on Microstructure and AC Corrosion Behavior of X80 Steel in Simulated Solution of Alkaline Soil. J. of Materi Eng and Perform 28, 6073–6080 (2019). https://doi.org/10.1007/s11665-019-04389-1

Download citation

  • Received:

  • Revised:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11665-019-04389-1

Keywords

Navigation