Skip to main content
Log in

In Situ Production of Hard Metal Matrix Composite Coating on Engineered Surfaces Using Laser Cladding Technique

  • Published:
Journal of Materials Engineering and Performance Aims and scope Submit manuscript

Abstract

The growing need for high wear-resistant surface with enhanced physical properties has led to extensive researches in the field of surface engineering. Laser cladding emerged to be a promising method to achieve these objectives in a cost-effective way. The present paper studies the viability of cladding of tungsten disulfide (WS2) powder by using 400 W continuous-wave fiber laser. WS2 was used as a coating material, which was decomposed at higher temperature and underwent several chemical reactions. By this process, in situ formation of metal matrix composites and hard face coating on the substrate surface were attained. The characterization of laser cladded surface was done to study its morphological, microstructural, mechanical and tribological properties. It was observed that cladding of WS2 powder on 304 SS resulted in the formation of Cr-W-C-Fe metal matrix composite having improved mechanical and tribological properties. The value of microhardness of the coated surface was found to increase three to four times in comparison with the parent material surface. Wear test results indicated a decrease in wear by 1/9th (maximum) as compared to the parent 304 SS surface. The volume fractions of tungsten particles on the cladded surface were also investigated through EDS analysis.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12

Similar content being viewed by others

References

  1. D. Fan, M. Sun, Y.N. Sun, and J.B. Zhang, Laser Clad WC-p/Ni-Si-Ti Composite Coatings, J. Aeronaut. Mater., 2008, 28(1), p 40

    Google Scholar 

  2. M. Hans, J.C. Támara, S. Mathews, B. Bax, A. Hegetschweiler, R. Kautenburger, and F. Mücklich, Laser Cladding of Stainless Steel with a Copper-Silver Alloy to Generate Surfaces of High Antimicrobial Activity, Appl. Surf. Sci., 2014, 320, p 195–199

    Article  Google Scholar 

  3. W. Steen and J. Mazumder, Laser Surface Treatment, Laser Material Processing, Springer, London, 2010, p 297–347

    Chapter  Google Scholar 

  4. J. F. Ready, LIA handbook of laser materials processing, Laser Institute of America Magnolia, 2001, p 8–8.7

  5. J.D. Majumdar, B.R. Chandra, A.K. Nath, and I. Manna, Studies on Compositionally Graded Silicon Carbide Dispersed Composite Surface on Mild Steel Developed by Laser Surface Cladding, J. Mater. Process. Technol., 2008, 203(1), p 505–512

    Article  Google Scholar 

  6. J.D. Majumdar, B.R. Chandra, A.K. Nath, and I. Manna, Compositionally Graded SiC Dispersed Metal Matrix Composite Coating on Al by Laser Surface Engineering, Mater. Sci. Eng., A, 2006, 433(1), p 241–250

    Article  Google Scholar 

  7. J.D. Majumdar, B.R. Chandra, and I. Manna, Laser Composite Surfacing of AISI, 304 Stainless Steel with Titanium Boride for Improved Wear Resistance, Tribol. Int., 2007, 40(1), p 146–152

    Article  Google Scholar 

  8. Y. Yang and H.C. Man, Microstructure evolution of laser clad layers of W-C–Co alloy powders, Surf. Coat. Technol., 2000, 132(2), p 130–136

    Article  Google Scholar 

  9. C.P. Paul, H. Alemohammad, E. Toyserkani, A. Khajepour, and S. Corbin, Cladding of WC–12 Co on Low Carbon Steel Using a Pulsed Nd: YAG Laser, Mater. Sci. Eng., A, 2007, 464(1), p 170–176

    Article  Google Scholar 

  10. M. Zhong and W. Liu, Laser Surface Cladding: the state of the art and challenges, Proc. Inst. Mech. Eng. Part C J. Mech. Eng. Sci., 2010, 224(5), p 1041–1060

    Article  Google Scholar 

  11. M. Hans, J.C. Támara, S. Mathews, B. Bax, A. Hegetschweiler, R. Kautenburger, and F. Mücklich, Laser Cladding of Stainless Steel with a Copper–Silver Alloy to Generate Surfaces of High Antimicrobial Activity, Appl. Surf. Sci., 2014, 320, p 195–199

    Article  Google Scholar 

  12. M. Masanta, S.M. Shariff, and A.R. Choudhury, A Comparative Study of the Tribological Performances of Laser Clad TiB2-TiC-Al2O3 Composite Coatings on AISI, 1020 and AISI, 304 Substrates, Wear, 2011, 271(7), p 1124–1133

    Article  Google Scholar 

  13. C.K. Sahoo and M. Masanta, Effect of Pulse Laser Parameters on TiC Reinforced AISI, 304 Stainless Steel Composite Coating by Laser Surface Engineering Process, Opt. Lasers Eng., 2015, 67, p 36–48

    Article  Google Scholar 

  14. M. Masanta, S.M. Shariff, and A.R. Choudhury, Evaluation of Modulus of Elasticity, Nano-hardness and Fracture Toughness of TiB2-TiC-Al2O3 Composite Coating Developed by SHS and Laser Cladding, Mater. Sci. Eng., A, 2011, 528(16), p 5327–5335

    Article  Google Scholar 

  15. M. Masanta, P. Ganesh, R. Kaul, and A.R. Choudhury, Microstructure and Mechanical Properties of TiB2-TiC-Al2O3-SiC Composite Coatings Developed by Combined SHS, Sol-Gel and Laser Technology, Surf. Coat. Technol., 2010, 204(21), p 3471–3480

    Article  Google Scholar 

  16. M. Masanta, S.M. Shariff, and A.R. Choudhury, Tribological Behavior of TiB2-TiC-Al2O3 Composite Coating Synthesized by Combined SHS and Laser Technology, Surf. Coat. Technol., 2010, 204(16), p 2527–2538

    Article  Google Scholar 

  17. X.B. Liu, C. Zheng, Y.F. Liu, J.W. Fan, M.S. Yang, X.M. He, and L.H. Qi, A Comparative Study of Laser Cladding High Temperature Wear-Resistant Composite Coating with the Addition of Self-lubricating WS 2 and WS 2/(Ni–P) Encapsulation, J. Mater. Process. Technol., 2013, 213(1), p 51–58

    Article  Google Scholar 

  18. A.H. Wang, X.L. Zhang, X.F. Zhang, X.Y. Qiao, H.G. Xu, and C.S. Xie, Ni-Based Alloy/Submicron WS2 Self-lubricating Composite Coating Synthesized by Nd:YAG Laser Cladding, Mater. Sci. Eng., A, 2008, 475(1), p 312–318

    Article  Google Scholar 

  19. D. Peckner and I. M. Bernstein, Handbook of stainless steels. McGraw-Hill Book Co., New York, 1977, Chapters paged separately.

  20. M. Riabkina-Fishman, E. Rabkin, P. Levin, N. Frage, M.P. Dariel, A. Weisheit, and B.L. Mordike, Laser Produced Functionally Graded Tungsten Carbide Coatings on M2 High-Speed Tool Steel, Mater. Sci. Eng., A, 2001, 302(1), p 106–114

    Article  Google Scholar 

  21. J. Przybyłowicz and J. Kusiński, Structure of Laser Cladded Tungsten Carbide Composite Coatings, J. Mater. Process. Technol., 2001, 109(1), p 154–160

    Article  Google Scholar 

  22. M.J. Tobar, C. Alvarez, J.M. Amado, G. Rodríguez, and A. Yáñez, Morphology and Characterization of Laser Clad Composite NiCrBSi-WC Coatings on Stainless Steel, Surf. Coat. Technol., 2006, 200(22), p 6313–6317

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Alok Kumar Das.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Raza, M.S., Hussain, M., Kumar, V. et al. In Situ Production of Hard Metal Matrix Composite Coating on Engineered Surfaces Using Laser Cladding Technique. J. of Materi Eng and Perform 26, 76–83 (2017). https://doi.org/10.1007/s11665-016-2427-3

Download citation

  • Received:

  • Revised:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11665-016-2427-3

Keywords

Navigation