Skip to main content

Advertisement

Log in

Dioxin emission and distribution from cement kiln co-processing of hazardous solid waste

  • Research Article
  • Published:
Environmental Science and Pollution Research Aims and scope Submit manuscript

Abstract

Cement kiln collaborative disposal technology can not only dispose of hazardous waste but also provide energy for the cement industry. However, the addition of hazardous waste may promote the formation of dioxins in cement kilns. In this study, typical hazardous solid wastes, such as solidified fly ash, electroplating sludge, and industrial residue, were co-processed in a cement kiln with different feeding positions and different feeding amounts. The concentrations of dioxins in the flue gas, clinker, and precalciner furnace slag were investigated. The effect of adding mixed hazardous solid waste on the formation of dioxin was also studied. The results showed that the concentration of dioxin in the flue gas without added hazardous waste was 1.57 ng/m3, and the concentration varied from 1.03 to 6.49 ng/m3 after the addition of hazardous waste. In addition, the concentration of dioxin in the flue gas and solid samples increased substantially when the co-processing ratio doubled. The large amount of Cu in solidified fly ash promoted the formation of dioxins, while the higher S content in the electroplating sludge suppressed the formation of dioxins. Compared with the addition of single hazardous waste, the concentration of dioxin in precalciner furnace slag increases by about 300%. Furthermore, the distributions of isomers in the clinker and precalciner furnace slag were similar. 1,2,3,4,6,7,8-HpCDD and OCDD accounted for a large proportion of the mass concentration, and the contribution rate ranged from 48.7 to 82.0%. Most importantly, correlation analysis showed that the concentration of dioxin was closely related to the copper content, hazardous waste types and additive proportion, with correlation coefficients of 0.79, 0.83, and 0.89, respectively. This study provides a basis for exploring the high environmental benefits of disposing of hazardous solid waste by co-processing in cement kilns.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6

Similar content being viewed by others

Data availability

Present study data are available with corresponding author and are available on reasonable request.

References

  • Abad E, MartÍnez K, Caixach J, Rivera J (2004) Polychlorinated dibenzo-p-dioxin/polychlorinated dibenzofuran releases into the atmosphere from the use of secondary fuels in cement kilns during clinker formation. ENVIRON SCI TECHNOL 38:4734–4738

    Article  CAS  Google Scholar 

  • Cai PT, Zhan MX, Ma HC, Xu X, Chen T, Li XD (2020) Pollutant emissions during co-incineration of landfill material refuse-derived fuel in a lab-scale municipal solid waste incineration fluidized bed furnace. ENERG FUEL 34:2346–2354

    Article  CAS  Google Scholar 

  • Cao HH, Liu W, Xu JC, Liu J, Huang JW, Huang XF, Li GM (2018) Utilization of lime-dried sludge for eco-cement clinker production: effects of different feeding points. WATER SCI TECHNOL 77:960–970

    Article  CAS  Google Scholar 

  • Chen T, Guo Y, Li XD, Lu SY, Yan JH (2014) Emissions behavior and distribution of polychlorinated dibenzo-p-dioxins and furans (PCDD/Fs) from cement kilns in China. ENVIRON SCI POLLUT R 21:4245–4253

    Article  CAS  Google Scholar 

  • Chen T, Ma YF, Zhan MX, Li XD, Yan JH (2019) Emission characteristics of pollutants from co-processing aged refuse in a bench-scale simulated cement kiln. AEROSOL AIR QUAL RES 19:1377–1389

    Article  CAS  Google Scholar 

  • Chi KH, Chang MB (2005) Evaluation of PCDD/F congener partition in vapor/solid phases of waste incinerator flue gases. ENVIRON SCI TECHNOL 39:8023–8031

    Article  CAS  Google Scholar 

  • Clavier KA, Watts B, Liu Y, Ferraro CC, Townsend TG (2019) Risk and performance assessment of cement made using municipal solid waste incinerator bottom ash as a cement kiln feed. Resour Conserv Recycl 146:270–279

    Article  Google Scholar 

  • Conesa JA, Gálvez A, Mateos F, Martín-Gullón I, Font R (2008) Organic and inorganic pollutants from cement kiln stack feeding alternative fuels. J HAZARD MATER 158:585–592

    Article  CAS  Google Scholar 

  • Conesa JA, Ortuño N, Abad E, Rivera-Austrui J (2016) Emissions of PCDD/Fs, PBDD/Fs, dioxin like-PCBs and PAHs from a cement plant using a long-term monitoring system. SCI TOTAL ENVIRON 571:435–443

    Article  CAS  Google Scholar 

  • Conesa JA, Rey L, Egea S, Rey MD (2011) Pollutant Formation and emissions from cement kiln stack using a solid recovered fuel from municipal solid waste. ENVIRON SCI TECHNOL 45:5878–5884

    Article  CAS  Google Scholar 

  • Espinosa DCR, Tenório JAS (2000) Laboratory study of galvanic sludge’s influence on the clinkerization process. Resour Conserv Recycl 31:71–82

    Article  Google Scholar 

  • Everaert K, Baeyens J (2002) The formation and emission of dioxins in large scale thermal processes. Chemosphere (oxford) 46:439–448

    Article  CAS  Google Scholar 

  • Gullett BK, Dunn JE, Raghunathan K (2000) Effect of co-processing coal on formation of polychlorinated dibenzo-p-PCDD/PCDF and dibenzofurans during waste combustion. Environ Sci Technol 34:282

    Article  CAS  Google Scholar 

  • Karstensen KH (2008) Formation, release and control of dioxins in cement kilns. Chemosphere 70:543–560

    Article  CAS  Google Scholar 

  • Karstensen KH, Mubarak AM, Gunadasa HN, Wijagunasekara B, Ratnayake N, Alwis AD, Fernando J (2010) Test burn with PCB–oil in a local cement kiln in Sri Lanka. Chemosphere 78:717–723

    Article  CAS  Google Scholar 

  • Lallas PL (2001) The Stockholm Convention on persistent organic pollutants. Am J Int Law 95:692–708

    Article  Google Scholar 

  • Li YQ, Chen T, Zhang J, Meng WJ, Yan M, Wang HZ, Li XD (2015) Mass balance of dioxins over a cement kiln in China. WASTE MANAGE 36:130–135

    Article  CAS  Google Scholar 

  • Liang XD, Miao JR, Li YJ, Xu Y, Li Z (2020) Hazardous waste disposal enterprise selection in china using hesitant fuzzy. PROMETHEE. INT J ENV RES PUB HE 17.

  • Lin XQ, Ji LJ, Zhan MX, Wang LS, Chen T, Lu SY, Li XD, Yan JH (2018) Suppression of PCDD/Fs by raw meal in cement kilns. AEROSOL AIR QUAL RES 18:1032–1043

    Article  Google Scholar 

  • Liu GR, Zhan JY, Zhao YY, Li L, Jiang XX, Fu JJ, Li CP, Zheng M (2016) Distributions, profiles and formation mechanisms of polychlorinated naphthalenes in cement kilns co-processing municipal waste incinerator fly ash. Chemosphere 155:348–357

    Article  CAS  Google Scholar 

  • Liu GR, Zhan JY, Zheng MH, Li L, Li CP, Jiang XX, Wang M, Zhao YY, Jin R (2015) Field pilot study on emissions, formations and distributions of PCDD/Fs from cement kiln co-processing fly ash from municipal solid waste incinerations. J HAZARD MATER 299:471–478

    Article  CAS  Google Scholar 

  • Liu LN, Li WP, Xiong ZS, Xia D, Yang CW, Wang W, Sun YF (2019) Synergistic effect of iron and copper oxides on the formation of persistent chlorinated aromatics in iron ore sintering based on in situ XPS analysis. J HAZARD MATER 366:202–209

    Article  CAS  Google Scholar 

  • Lucas R (2007) The Cement industry as a scavenger in industrial Ecology and the Management of Hazardous Substances. J IND ECOL 11.

  • Ma HC, Bei JY, Zhan MX, Jiao WT, Xu X, Li XD (2021) Experimental study on co-pyrolysis characteristics of household refuse and two industrial solid wastes. Energies 14:6945

    Article  CAS  Google Scholar 

  • McKay G (2002) Dioxin characterisation, formation and minimisation during municipal solid waste (MSW) incineration: review. Chem Eng J (Lausanne, Switzerland : 1996) 86, 343–368.

  • Mokrzycki E, Uliasz-Bochenczyk A, Sarna M (2003) Use of alternative fuels in the Polish cement industry. Appl Energ 74(2003):101–111

    Article  CAS  Google Scholar 

  • Mubeen I, Lin X, Buekens A, Cao X, Lu SY, Tang MH, Yan JH (2017) PCDD/F formation in milled fly ash: metal chloride catalysis. AEROSOL AIR QUAL RES 17:2858–2866

    Article  CAS  Google Scholar 

  • Pan JR, Huang C, Kuo J, Lin SH (2008) Recycling MSWI bottom and fly ash as raw materials for Portland cement. WASTE MANAGE 28:1113–1118

    Article  CAS  Google Scholar 

  • Pardo N, Moya JA, Mercier A (2011) Prospective on the energy efficiency and CO2 emissions in the EU cement industry. Energy 36:3244–3254

    Article  Google Scholar 

  • Ruth EA, Robert G, Kevin CJ (1999) Improvements to the UK PCDD/F and PCB atmospheric emission inventory following an emissions measurement programme. CHEMOSPHERE 38.

  • Sarmiento LM, Clavier KA, Paris JM, Ferraro CC, Townsend TG (2019) Critical examination of recycled municipal solid waste incineration ash as a mineral source for portland cement manufacture – a case study. Resour Conserv Recycl 148:1–10

    Article  Google Scholar 

  • Siddique R (2010) Utilization of municipal solid waste (MSW) ash in cement and mortar. Resour Conserv Recycl 54:1037–1047

    Article  Google Scholar 

  • Sidhu S, Kasti N, Edwards P, Dellinger B (2001) Hazardous air pollutants formation from reactions of raw meal organics in cement kilns. Chemosphere (oxford) 42:499–506

    Article  CAS  Google Scholar 

  • Stephen Z, Michael A, Laura G, Maria JB, David G, Igor L, José P (2011) Emissions of metals and polychlorinated dibenzo( p )dioxins and furans (PCDD/Fs) from Portland cement manufacturing plants: Inter-kiln variability and dependence on fuel-types. SCI TOTAL ENVIRON 409.

  • Stobiecki S, Fuszara E, Baron L (2003) Disposal of obsolete pesticides as an alternative fuel in cement kiln[C]. Proc 7th Int HCH Pest Forum.

  • Thuong NV (2014) The emission of polychlorinated dibenzo-p-dioxins and polychlorinated dibenzofurans from steel and cement-kiln plants in Vietnam. Aerosol Air Qual Res 14:1189–1198

    Article  Google Scholar 

  • Wong GJ, Fan XH, Gan M, Ji ZY, Ye HD, Zhou ZA, Wang ZC (2020) Resource utilization of municipal solid waste incineration fly ash in iron ore sintering process: A novel thermal treatment. J CLEAN PROD 263, 121400.

  • Xiao HP, Ru Y, Peng Z, Yan DH, Li L, Karstensen KH, Wang N, Huang QF (2018) Destruction and formation of polychlorinated dibenzo-p-dioxins and dibenzofurans during pretreatment and co-processing of municipal solid waste incineration fly ash in a cement kiln. Chemosphere 210:779–788

    Article  CAS  Google Scholar 

  • Yan JH, Chen T, Lu S, Li XD, Gu YL, Cen K (2007) Experimental study on low temperature thermal treatment of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) in fly ash. Front Energy Power Eng Chin 1:280–284

    Article  Google Scholar 

  • Yan DH, Peng Z, Kåre HK, Ding Q, Wang KX, Wang ZG (2014) Destruction of DDT wastes in two preheater/precalciner cement kilns in China. SCI TOTAL ENVIRON 476–477.

  • Yan DH, Peng Z, Yu LF, Sun YZ, Yong R, Helge Karstensen K (2018) Characterization of heavy metals and PCDD/Fs from water-washing pretreatment and a cement kiln co-processing municipal solid waste incinerator fly ash. WASTE MANAGE 76:106–116

    Article  CAS  Google Scholar 

  • Yang LY, Wang L, Cui CH, Liu MJ, Li L, Yan DH (2021) Field-scale study of co-processing dichlorodiphenyltrichloroethane-contaminated soil in a cement kiln. WASTE MANAGE 126:133–140

    Article  CAS  Google Scholar 

  • Yang LL, Zheng MH, Zhao YY, Yang YP, Li C, Liu GR (2019) Unintentional persistent organic pollutants in cement kilns co-processing solid wastes. ECOTOX ENVIRON SAFE 182, 109373.

  • Ying YX, Ma YF, Li XD, Lin XQ (2021) Emission and migration of PCDD/Fs and major air pollutants from co-processing of sewage sludge in brick kiln. CHEMOSPHERE 265.

  • Zhan MX, Fu JY, Havukainen J, Chen T, Li XD, Yan JH, Buekens A (2016) Recycling ash into the first stage of cyclone pre-heater of cement kiln. WASTE MANAGE 56:229–237

    Article  CAS  Google Scholar 

Download references

Funding

This work was supported by the National Natural Science Foundation of China (51806205).

Author information

Authors and Affiliations

Authors

Contributions

WY carried out experiment and wrote manuscript. PC researched literature. MZ, WJ, XX, and JY checked the manuscript. TC and XL edited and reviewed. All authors read and approved the final manuscript.

Corresponding author

Correspondence to Ming-Xiu Zhan.

Ethics declarations

Ethics approval and consent to participate

Not applicable.

Consent for publication

Not applicable.

Competing interests

The authors declare no competing interests.

Additional information

Responsible Editor: Philippe Garrigues

Publisher’s note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Highlights

• Typical hazardous solid wastes were co-incinerated in cement kiln.

• Dioxins were mainly distributed in clinker and less in flue gas.

• The emission level of dioxin was closely related to the amount of hazardous waste.

Supplementary Information

Below is the link to the electronic supplementary material.

Supplementary file1 (DOCX 188 kb)

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Ye, WW., Cai, PT., Zhan, MX. et al. Dioxin emission and distribution from cement kiln co-processing of hazardous solid waste. Environ Sci Pollut Res 29, 53755–53767 (2022). https://doi.org/10.1007/s11356-022-19675-0

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11356-022-19675-0

Keywords

Navigation