Skip to main content
Log in

Internal Deformation Measurement of Polymer Bonded Sugar in Compression by Digital Volume Correlation of In-situ Tomography

  • Published:
Experimental Mechanics Aims and scope Submit manuscript

Abstract

A polymer bonded sugar (PBS) cylindrical specimen, in which caster sugar grains are embedded in hydroxylterminated polybutadiene (HTPB) binder matrix, was compressed up to −31.5 % of compressive strain without confinement, while its internal microstructures were determined by X-ray micro-computed tomography. The reconstructed volumetric images were analyzed to determine three-dimensional (3D) morphologies and to investigate the damage and failure mechanisms. The image grayscale was filtered by threshold values to identify individual material constituents, and determine grain volume fraction. An incremental digital volume correlation (DVC) technique was developed to determine the internal deformations and to track the movement of individual sugar grains. The evolution of the internal 3D deformation of PBS is correlated to its microstructures, as well as debonding and void formation. The side length of a cubic representative volume element (RVE) for the PBS is determined as 10 times of the average grain size, based on the analysis of sugar volume fraction; it is consistent with the RVE size determined from convergence analysis of the average and the standard deviation of strain distribution. Image analysis indicates that void ratio can be used as an indicator to quantify the extent of damage. Debonding occurs at first in the inner core region, and then propagates to the outer annular region. Debonding is also determined as the primary mechanism for damage formation and evolution. Grain fracture was not observed during the uniaxial compression of this PBS specimen under a nominal strain of −31.5 % without confinement.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14

Similar content being viewed by others

References

  1. Daniel MA (2006) Polyurethane binder systems for polymer bonded explosives, defence science and technology organisation, Weapons Systems Division Edinburgh, Australia, Technical Report DSTO-GD-0493

  2. Drodge D, Williamson D, Palmer S, Proud W, Govier R (2010) The mechanical response of a PBX and binder: combining results across the strain-rate and frequency domains. J Phys D Appl Phys 43:335–403 (7)

    Article  Google Scholar 

  3. Siviour C, Laity P, Proud W, Field J, Porter D, Church P, Gould P, Huntingdon-Thresher W (2093) High strain rate properties of a polymer-bonded sugar: their dependence on applied and internal constraints. Proc Roy Soc-A 464:1229–1255

    Article  Google Scholar 

  4. Palmer SJP, Field JE, Huntley JM (1993) Deformation, strengths and strains to failure of polymer bonded explosives. Proc R Soc Lond A 440:399–419

    Article  Google Scholar 

  5. Idar D, Peterson P, Scott P, Funk D (1997) Low strain rate compression measurements of PBX 9501, PBXN-9, and mock 9501. AIP Conf Proc 429:587–590

    Google Scholar 

  6. Peterson PD, Mortensen KS, Idar DJ, Asay BW, Funk DJ (2001) Strain field formation in plastic bonded explosives under compressional punch loading. J Mater Sci 36(6):1395–1400

    Article  Google Scholar 

  7. Armstrong R, Bardenhagen S, Elban W (2012) Deformation-induced hot-spot consequences of AP and RDX crystal hardness measurments. Int J Energ Mater Chem Propuls 11(5):413–425

    Google Scholar 

  8. Knauss WG, Sundaram S (2004) Pressure-sensitive dissipation in elastomers and its implications for the detonation of plastic explosives. J Appl Phys 96(12):7254–7266

    Article  Google Scholar 

  9. Rae P, Palmer S, Goldrein H, Field J, Lewis A (2002) Quasi–static studies of the deformation and failure of PBX 9501. Proc Roy Soc A Math Phys 458(2025):2227–2242

    Article  Google Scholar 

  10. Chen PW, Xie HM, Huang FL, Huang T, Ding YS (2006) Deformation and failure of polymer bonded explosives under diametric compression test. Polym Test 25(3):333–341

    Article  Google Scholar 

  11. Bruck H, McNeill S, Sutton MA, Peters W (1989) Digital image correlation using Newton–Raphson method of partial differential correction. Exp Mech 29(3):261–267

    Article  Google Scholar 

  12. Lu H, Cary P (2000) Deformation measurements by digital image correlation: implementation of a second-order displacement gradient. Exp Mech 40(4):393–400

    Article  Google Scholar 

  13. Liu C (2005) On the minimum size of representative volume element: an experimental investigation. Exp Mech 45(3):238–243

    Article  Google Scholar 

  14. Hu Z, Luo H, Du Y, Lu H (2013) Fluorescent stereo microscopy for 3D surface profilometry and deformation mapping. Opt Express 21(10):11808–11818

    Article  Google Scholar 

  15. Grantham S, Siviour C, Proud W, Field J (2004) High-strain rate Brazilian testing of an explosive simulant using speckle metrology. Meas Sci Technol 15:1867–1870

    Article  Google Scholar 

  16. Guo B, Xie H, Chen P, Zhang Q (2009) Creep properties identification of PBX using digital image correlation. 4th Int. Con. Exp Mech, Eds. Qian K, Asundi AK,Chau FS, Proc SPIE, 7522:75222V-9

  17. Tan H, Liu C, Huang Y, Geubelle P (2005) The cohesive law for the particle/matrix interfaces in high explosives. J Mech Phys Solids 53(8):1892–1917

    Article  Google Scholar 

  18. Liu ZW, Xie HM, Li KX, Chen PW, Huang FL (2009) Fracture behavior of PBX simulation subject to combined thermal and mechanical loads. Polym Test 28(6):627–635

    Article  Google Scholar 

  19. Zhou Z, Chen P, Huang F, Liu S (2011) Experimental study on the micromechanical behavior of a PBX simulant using SEM and digital image correlation method. Opt Laser Eng 49(3):366–370

    Article  Google Scholar 

  20. Chen P, Huang F, Ding Y (2007) Microstructure, deformation and failure of polymer bonded explosives. J Mater Sci 42(13):5272–5280

    Article  Google Scholar 

  21. Laity PR, Siviour CR, Church PD, Proud WG (2006) High strain rate characterisation of a polymer bonded sugar. AIP Conf Proc 845:905–908

    Article  Google Scholar 

  22. Prentice HJ, Proud WG, Walley SM, Field JE (2010) The use of digital speckle radiography to study the ballistic deformation of a polymer bonded sugar (an explosive simulant). Int J Impact Eng 37(11):1113–1120

    Article  Google Scholar 

  23. Bay BK, Smith TS, Fyhrie DP, Saad M (1999) Digital volume correlation: three-dimensional strain mapping using X-ray tomography. Exp Mech 39(3):217–226

    Article  Google Scholar 

  24. Lenoir N, Bornert M, Desrues J, Bésuelle P, Viggiani G (2007) Volumetric digital image correlation applied to X-ray microtomography images from triaxial compression tests on argillaceous rock. Strain 43(3):193–205

    Article  Google Scholar 

  25. Liu L, Morgan EF (2007) Accuracy and precision of digital volume correlation in quantifying displacements and strains in trabecular bone. J Biomech 40(15):3516–3520

    Article  Google Scholar 

  26. Smith TS, Bay BK, Rashid MM (2002) Digital volume correlation including rotational degrees of freedom during minimization. Exp Mech 42(3):272–278

    Article  Google Scholar 

  27. Zauel R, Yeni YN, Bay BK, Dong XN, Fyhrie DP (2006) Comparison of the linear finite element prediction of deformation and strain of human cancellous bone to 3D digital volume correlation measurements. J Biomech Eng Trans ASME 128(1):1–6

    Article  Google Scholar 

  28. Forsberg F, Mooser R, Arnold M, Hack E, Wyss P (2008) 3D micro-scale deformations of wood in bending: synchrotron radiation mu CT data analyzed with digital volume correlation. J Struct Biol 164(3):255–262

    Article  Google Scholar 

  29. Forsberg F, Sjodahl M, Mooser R, Hack E, Wyss P (2010) Full three-dimensional strain measurements on wood exposed to three-point bending: analysis by use of digital volume correlation applied to synchrotron radiation micro-computed tomography image data. Strain 46(1):47–60

    Article  Google Scholar 

  30. Roux S, Hild F, Viot P, Bernard D (2008) Three-dimensional image correlation from X-ray computed tomography of solid foam. Compos A Appl Sci Manuf 39(8):1253–1265

    Article  Google Scholar 

  31. Forsberg F, Siviour CR (2009) 3D deformation and strain analysis in compacted sugar using x-ray microtomography and digital volume correlation. Meas Sci Technol 20(9):095703(8)

    Article  Google Scholar 

  32. Franck C, Hong S, Maskarinec A, Tirrell A, Ravichandran G (2007) Three-dimensional full-field measurements of large deformations in soft materials using confocal microscopy and digital volume correlation. Exp Mech 47(3):427–438

    Article  Google Scholar 

  33. Hall S, Bornert M, Desrues J, Pannier Y, Lenoir N, Viggiani G, Bésuelle P (2010) Discrete and continuum analysis of localised deformation in sand using X-ray μ-CT and volumetric digital image correlation. Geotechnique 60(5):315–322

    Article  Google Scholar 

  34. Lucas B, Kanade T (1981) An Iterative Image Registration Technique with an Application to Stereo Vision (DARPA). Proc. 1981 DARPA Image Understanding Workshop, pp 121–130

  35. Vendroux G, Knauss WG (1998) Submicron deformation field measurements: part 2. improved digital image correlation. Exp Mech 38(2):86–92

    Article  Google Scholar 

  36. Luu L, Wang Z, Vo M, Hoang T, Ma J (2011) Accuracy enhancement of digital image correlation with B-spline interpolation. Opt Lett 36(16):3070–3072

    Article  Google Scholar 

  37. Keys R (1981) Cubic convolution interpolation for digital image processing. IEEE Trans Acoust Speech 29(6):1153–1160

    Article  MATH  MathSciNet  Google Scholar 

  38. Gonzalez J, Knauss WG (1998) Strain inhomogeneity and discontinuous crack growth in a particulate composite. J Mech Phys Solids 46(10):1981–1995

    Article  MATH  Google Scholar 

  39. Hu Z, Luo H, Young W, Lu H (2012) Incremental digital volume correlation for large deformation measurement of PMI foam in compression. ASME 2012 Proc Int Mech Eng Cong Expos, Houston, USA 8: 721–726

  40. Hu Z, Luo H, Lu H (2014) Observation of the microstructural evolution in a structural polymeric foam using incremental digital volume correlation. Advancement of Optical Methods in Experimental Mechanics, Vol 3, Springer International Publishing: 159–166

  41. Clausnitzer V, Hopmans JW (1999) Determination of phase-volume fractions from tomographic measurements in two-phase systems. Adv Water Resour 22(6):577–584

    Article  Google Scholar 

  42. Press WH, Teukolsky SA, Vetterling WT, Flannery BP (2007) Numerical recipes-3rd edition: The art of scientific computing. Cambridge University Press, Cambridge, UK

  43. Bardenhagen SG, Luo H, Armstrong RW, Lu H (2011) Detailed characterization of PBX morphology for mesoscale simulations. Shock Compression of Condensed Matter-2011. AIP Conf Proc 1426:637–640

    Google Scholar 

  44. Bardenhagen SG, Luo H, Borodin O, Singh RP, Lu H (2010) A combined experimental and numerical simulation investigation into the properties of an HTPB based PBX binder. The 14th International Detonation Symposium, Coeur d’Alene Resort, Idaho, 92942–10

  45. Ma J, Hanan JC, Komanduri R, Lu H (2012) Simulation of the deformation mechanisms of bulk metallic glass (BMG) foam using the material point method. CMES Comp Model Eng 86(4):349–384

    Google Scholar 

  46. Luo H, Zhang Y, Wang B, Lu H (2010) Characterization of the compressive behavior of glass fiber reinforced polyurethane foam at different strain rates. J Offshore Mech Arct 132(2):021301

    Article  Google Scholar 

  47. Daphalapurkar NP, Hanan JC, Phelps NB, Bale H, Lu H (2008) Tomography and simulation of microstructure evolution of a closed-cell polymeric foam in compression. Mech Adv Mater Struc 15(8):594–611

    Article  Google Scholar 

  48. Liu CT (1997) The effect of micro damage on time-dependent crack growth in a composite solid propellant. Mech Time Depend Mat 1(1):123–136

    Article  Google Scholar 

Download references

Acknowledgments

We acknowledge the support of DOE NEUP program under 09–818, and ONR MURI BAA 10–026. We also thank NSF DMR-0907291, CMMI-1031829, CMMI-1132174, ECCS-1307997 for additional support. We are grateful to the support of NSF CMMI-0960197 for acquisition of the μ-CT, and NSF AR2-0963509 for renovation of a facility that housed the μ-CT apparatus used in this work. We thank QinetiQ and UK MoD, in particular P Church and B Garaty of QinetiQ, for supplying the material used in this research. Lu acknowledges the Louis A. Beecherl Jr. Chair for additional support.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to H. Lu.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Hu, Z., Luo, H., Bardenhagen, S.G. et al. Internal Deformation Measurement of Polymer Bonded Sugar in Compression by Digital Volume Correlation of In-situ Tomography. Exp Mech 55, 289–300 (2015). https://doi.org/10.1007/s11340-014-9856-4

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11340-014-9856-4

Keywords

Navigation