Abstract
A full-scale three-dimensional CFD study is done to determine the optimum position and size of lamella packet for an industrial wastewater sedimentation tank. The Euler–Lagrange method is adopted for this study by utilising the discrete phase model (DPM). Validation of the model is done by comparing the settling efficiency obtained from this study with that of the experimental settling efficiency from a published paper. A huge amount of wall-clock time for the study is saved without compromising on the final result by performing preliminary 2-D simulations before the actual 3-D study. Out of the three positions studied, namely inlet-biased, outlet-biased, and centre-biased, the outlet-biased position is found to be the most effective in improving the settling efficiency of the sedimentation tank. It is also observed that the settling efficiency increases with an increase in the number of inclined plates, but, only up to a certain extent after which there is a rapid fall in the settling efficiency. The total settling efficiency is found to be highest when only 39 inclined plates are installed with an outlet-biased position. Short-circuiting between inlet and outlet is found to be the most prominent problem deterring the complete filling up of the sedimentation tank with inclined plates.
Article Highlights
• The first study about the optimum position of inclined plates.
• A comprehensive study on the optimum number of inclined plates using the discrete phase model.
• Key findings especially about the paradox of ‘increase in settling efficiency with increase in the settleable area due to addition of incline plates’.
Similar content being viewed by others
Data availability
The datasets generated during and/or analysed during the current study are available from the corresponding author on reasonable request.
Code availability
Not applicable.
References
Al-Mafraji, E. A., & Al-Mussawy, H. A. (2021). Using lower and upper baffle arrangements to enhance sedimentation tank performance Using lower and upper baffle arrangements to enhance sedimentation tank performance. 4th International Conference on Engineering Sciences (ICES 2020). https://doi.org/10.1088/1757-899X/1067/1/012009
Al-Sammarraee, M., Chan, A., Salim, S. M., & Mahabaleswar, U. S. (2009). Large-eddy simulations of particle sedimentation in a longitudinal sedimentation basin of a water treatment plant. Part I: Particle settling performance. Chemical Engineering Journal, 152(2–3), 307–314. https://doi.org/10.1016/j.cej.2009.04.062
Asgharzadeh, H., Firoozabadi, B., & Afshin, H. (2011). Experimental investigation of effects of baffle configurations on the performance of a secondary sedimentation tank. Scientia Iranica, 18(4 B), 938–949. https://doi.org/10.1016/j.scient.2011.07.005
Boycott, A. E. (1920). Sedimentation of blood corpuscles. Nature, 104(2621), 532.
Chen, T. S. (1970). Circular tubes for high-rate sedimentation. Doctoral dissertation, MS Thesis, National Taiwan University, China.
Culp, G., Hansen, S., & Richardson, G. (1968). High-Rate Sedimentation in Water Treatment Works. Journal-American Water Works Association, 60(6), 681–698.
Das, S., Bai, H., Wu, C., Kao, J. H., Barney, B., Kidd, M., & Kuettel, M. (2016). Improving the performance of industrial clarifiers using three-dimensional computational fluid dynamics. Engineering Applications of Computational Fluid Mechanics, 10(1), 130–144. https://doi.org/10.1080/19942060.2015.1121518
de Almeida, R. A., de Rezende, R. V. P., Mataczinski, A. K., Khan, A. I., Camilo, R., Ravagnani, M. A. S. S., & Lautenschlager, S. R. (2020). Three-dimensional simulation of a secondary circular settling tank: flow pattern and sedimentation process. Brazilian Journal of Chemical Engineering, 37(2), 333–350. https://doi.org/10.1007/s43153-020-00030-0
Demi̇r, A. (1995). Determination of settling efficiency and optimum plate angle for plated settling tanks. Water Research, 29(2), 611–616.
Ekama, G. A., & Marais, P. (2004). Assessing the applicability of the 1D flux theory to full-scale secondary settling tank design with a 2D hydrodynamic model. Water Research, 38(3), 495–506. https://doi.org/10.1016/j.watres.2003.10.026
Fadel, A. A., & Baumann, E. R. (1990). Tube settler modeling. Journal of Environmental Engineering, 116(1), 107–124.
Gao, H., & Stenstorm, M. K. (2017). Computational Fluid Dynamics Applied to Secondary Clarifier Analysis. World Environmental and Water Resources Congress, 2017, 301–315.
Gao, H., & Stenstrom, M. K. (2019). Generalizing the effects of the baffling structures on the buoyancy-induced turbulence in secondary settling tanks with eleven different geometries using CFD models. Chemical Engineering Research and Design, 143, 215–225. https://doi.org/10.1016/j.cherd.2019.01.015
Gao, H., & Stenstrom, M. K. (2019). The influence of wind in secondary settling tanks for wastewater treatment—A computational fluid dynamics study. Part I: Circular secondary settling tanks. Water Environment Research, 92(4), 541–550. https://doi.org/10.1002/wer.1241
Gao, H., & Stenstrom, M. K. (2020). Development and applications in computational fluid dynamics modeling for secondary settling tanks over the last three decades: A review. Water Environment Research, 92(6), 796–820. https://doi.org/10.1002/wer.1279
Goodarzi, D., Lari, K. S., & Alighardashi, A. (2018). A large eddy simulation study to assess low-speed wind and baffle orientation effects in a water treatment sedimentation basin. Water Science and Technology, 2018(2), 412–421. https://doi.org/10.2166/wst.2018.171
Hirom, K., & Devi, T. T. (2021). CFD Simulation for Optimum gap between the plates in sedimentation tank retrofitted with inclined plates, International Virtual Conference on Innovative Trends in Hydrological and Environmental Systems, 28-30 April 2021, NIT Warangal, India.
Hirom, K., & Devi, T. T. (2022). Application of computational fluid dynamics in sedimentation tank design and its recent developments: a review. Water, Air & Soil Pollution, 233(22), 1–26. https://doi.org/10.1007/s11270-021-05458-9.
Khezri, S. M., Biati, A., & Erfani, Z. (2012). Determination of the effect of wind velocity and direction changes on turbidity removal in rectangular sedimentation tanks. Water Science and Technology, 66(12), 2814–2820. https://doi.org/10.2166/wst.2012.533
Larsen, P. (1977). On the hydraulics of rectangular settling basins: experimental and theoretical studies. Department of Water Resources Engineering, Lund Institute of Technology, University of Lund.
Lekang, O. I., Marie Bomo, A., & Svendsen, I. (2001). Biological lamella sedimentation used for wastewater treatment. Aquacultural Engineering, 24(2), 115–127. https://doi.org/10.1016/S0144-8609(00)00068-6
Leung, W. F., & Probstein, R. F. (1983). Lamella and tube settlers. 1. Model and operation. Industrial & Engineering Chemistry Process Design and Development, 22(1), 58–67.
Mostafa, H., Emad, S. E., & Usama, F. M. (2005). Modeling the effect of inlet baffle longitudinal and vertical positions on the settling tank performance with computational fluid dynamics. Al-Azhar Unversity Civil Engineering Research Magazine (CERM), 40(2), 113–140.
Nguyen, T. A., Dao, N. T. M., Liu, B., Terashima, M., & Yasui, H. (2019). Computational fluid dynamics study on attainable flow rate in a lamella settler by increasing inclined plates. Journal of Water and Environment Technology, 17(2), 76–88. https://doi.org/10.2965/jwet.18-044
Park, N. S., Lim, J. L., Lee, S. J., Lee, K. H., & Kwon, S. B. (2006). Examining the effect of transverse troughs on hydrodynamic behavior in a sedimentation basin with CFD simulation and ADV technique. Journal of Water Supply: Research and Technology - AQUA, 55(4), 247–256. https://doi.org/10.2166/aqua.2006.010
Patziger, M., Kainz, H., Hunze, M., & Józsa, J. (2012). Influence of secondary settling tank performance on suspended solids mass balance in activated sludge systems. Water Research, 46(7), 2415–2424. https://doi.org/10.1016/j.watres.2012.02.007
Ramalingam, K., Xanthos, S., Gong, M., Fillos, J., Beckmann, K., Deur, A., & McCorquodale, J. A. (2012). Critical modeling parameters identified for 3D CFD modeling of rectangular final settling tanks for New York City wastewater treatment plants. Water Science and Technology, 65(6), 1087–1094. https://doi.org/10.2166/wst.2012.944
Razmi, A. M., Bakhtyar, R., Firoozabadi, B., & Barry, D. A. (2013). Experiments and numerical modeling of baffle configuration effects on the performance of sedimentation tanks. Canadian Journal of Civil Engineering, 40(2), 140–150. https://doi.org/10.1139/cjce-2012-0176
Saleh, A. M., & Hamoda, M. F. (1999). Upgrading of secondary clarifiers by inclined plate settlers. Water Science and Technology, 40(7), 141–149.
Sarkar, S., Kamilya, D., & Mal, B. C. (2007). Effect of geometric and process variables on the performance of inclined plate settlers in treating aquacultural waste. Water Research, 41(5), 993–1000. https://doi.org/10.1016/j.watres.2006.12.015
Seifollahi Moghadam, Z., Guibault, F., & Garon, A. (2021). On the evaluation of mesh resolution for large-eddy simulation of internal flows using openfoam. Fluids, 6(1), 24.
Shahrokhi, M., & Rostami, F. (2011). The computational modeling of baffle configuration in the primary sedimentation tanks. 2nd International Conference on Environmental Science and Technology (IPCBEE), 6, 392–396.
Shamim, A., & Wais, M. T. (1980). Potential of tube settlers in removing raw water turbidity prior to coagulant. Aqua, 8, 166–169.
Stamou, A. I., & Gkesouli, A. (2015). Modeling settling tanks for water treatment using computational fluid dynamics. Journal of Hydroinformatics, 17(5), 745–762. https://doi.org/10.2166/hydro.2015.069
Takata, K., & Kurose, R. (2017). Influence of density flow on treated water turbidity in a sedimentation basin with inclined plate settler. Water Science and Technology: Water Supply, 17(4), 1140–1148. https://doi.org/10.2166/ws.2017.012
Tamayol, A., Firoozabadi, B., & Ahmadi, G. (2008). Effects of Inlet Position and Baffle Configuration on Hydraulic Performance of Primary Settling Tanks. Journal of Hydraulic Engineering, 134(7), 1004–1009. https://doi.org/10.1061/(asce)0733-9429(2008)134:7(1004)
Tamayol, A., Nazari, M., Firoozabadi, B., & Nabovati, A. (2005). Numerical modeling and study of effects of inlet position and height of inlet baffle on the performance of settling tanks. In Fluid Dynamics Conf., Iran (In Farsi).
Tarpagkou, R., & Pantokratoras, A. (2013). CFD methodology for sedimentation tanks: The effect of secondary phase on fluid phase using DPM coupled calculations. Applied Mathematical Modelling, 37(5), 3478–3494. https://doi.org/10.1016/j.apm.2012.08.011
Tarpagkou, R., & Pantokratoras, A. (2014). The influence of lamellar settler in sedimentation tanks for potable water treatment - A computational fluid dynamic study. Powder Technology, 268, 139–149. https://doi.org/10.1016/j.powtec.2014.08.030
Tikhe, M. L. (1974). Some theoretical aspects of tube settlers. Indian Journal Environmental Health, 16(2), 26–33.
Vahidifar, S., Saffarian, M. R., & Hajidavalloo, E. (2018). Introducing the theory of successful settling in order to evaluate and optimize the sedimentation tanks. Meccanica, 53(14), 3477–3493. https://doi.org/10.1007/s11012-018-0907-2
Vahidifar, S., Saffarian, M. R., & Hajidavalloo, E. (2019). Numerical simulation of particle-laden flow in an industrial wastewater sedimentation tank. Meccanica, 54(15), 2367–2383. https://doi.org/10.1007/s11012-019-01080-6
Xanthos, S., Gong, M., Ramalingam, K., Fillos, J., Deur, A., Beckmann, K., & McCorquodale, J. A. (2011). Performance Assessment of Secondary Settling Tanks Using CFD Modeling. Water Resources Management, 25(4), 1169–1182. https://doi.org/10.1007/s11269-010-9620-1
Xanthos, S., Gong, M., Ramalingam, K., Fillos, J., Deur, A., Beckmann, K., & McCorquodale, J. A. (2012). Investigating the Effect of Baffles on the Performance of Rectangular (Gould II Type) Settling Tanks Using a 3-D CFD Model. Proceedings of the Water Environment Federation, 2008(13), 3297–3307. https://doi.org/10.2175/193864708788733549
Xanthos, S., Ramalingam, K., Lipke, S., McKenna, B., & Fillos, J. (2013). Implementation of CFD modeling in the performance assessment and optimization of secondary clarifiers: The PVSC case study. Water Science and Technology, 68(9), 1901–1913. https://doi.org/10.2166/wst.2013.280
Yang, N., & Wen, Y. (2019). Numerical simulation of secondary sedimentation tank based on population balance model. IOP Conference Series: Earth and Environmental Science, 358(3), 032052. IOP Publishing.
Yao, K. M. (1973). Design of high-rate settlers. Journal of the Environmental Engineering Division, 99(5), 621–637.
Funding
This research work was funded by the Department of Science and Technology, New Delhi, Government of India (Grant no. CRG/2020/001341). A fellowship to the first author from the Ministry of Human Resource Development, Govt. of India, is also acknowledged.
Author information
Authors and Affiliations
Contributions
Both authors contributed immensely to the study. Kirpa Hirom came up with the idea for the study and performed the simulations under the supervision of Thiyam Tamphasana Devi. The results are then discussed by both the authors extensively, and the manuscript is drafted by the first author. Both authors read and approved the final manuscript.
Corresponding author
Ethics declarations
Conflicts of interest/Competing interests
No potential conflict of interest was reported by the authors.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Hirom, K., Devi, T.T. Determining the Optimum Position and Size of Lamella Packet in an Industrial Wastewater Sedimentation Tank: A Computational Fluid Dynamics Study. Water Air Soil Pollut 233, 261 (2022). https://doi.org/10.1007/s11270-022-05742-2
Received:
Accepted:
Published:
DOI: https://doi.org/10.1007/s11270-022-05742-2