Skip to main content
Log in

Industrial Experience of Aluminum Ferrosilicon Production in a Six Electrode Submerged Arc Furnace Using Wastes from the Coal Mining Industry

  • Published:
Metallurgist Aims and scope

The paper presents the results of a project performed under the conditions of the Re Alloys plant for the production of aluminum ferrosilicon having a silicon and aluminum content equal to 55–75 and 4–20 wt%, respectively, in a six-electrode submerged arc furnace equipped with two 7.75 MVA transformers. The experience of development and incorporation of the aluminum ferrosilicon smelting technology into the industrial activity of the plant is recounted. Additionally, the paper describes the results of the work carried out within the framework of the project on the selection of charge materials, in particular, waste raw materials with a high Al2O3 content, as well as the optimization of both the charge composition and the technological mode of the submerged arc furnace in order to maximize the degree of aluminum and silicon extraction into the finished alloy.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1.
Fig. 2.
Fig. 3.

Similar content being viewed by others

References

  1. W. B. D. Penniman and R. S. White, Pat. US 1 369 298 “Production of Ferrosilicon Aluminum,” Publ.: 02/22/1921.

  2. M. I. Druinskii and V. I. Zhuchkov, Obtaining Complex Ferroalloys from Mineral Raw Materials of Kazakhstan [in Russian], Nauka, Almaty (1988).

    Google Scholar 

  3. A. A. Zagorodnii, A. V. Kol’ba, O. V. Sykchin, and A. I. Sokolov, “Aluminum ferrosilicon — one of the reserves for reducing economic losses in the metallurgical industry,” Industriya, No. 3, 29–31 (2011).

  4. A. B. Akhmetov, V. A. Yudakova, G. D. Kusainova, M. Kh. Omarov, and D. Kh. Abisheva, “Behavior study of steel main elements during its deoxidation by complex alloys,” Vestn. KazNTU. Tekhnicheskie Nauki, No. 4, 146–150 (2015).

    Google Scholar 

  5. Yu. P. Snitko, Yu. P. Kanaev, A. A. Bondarev, S. F. Pavlov, S. K. Gladkov, and I. G. Sel’kin, “Development and experience of mastering the ladle technology for producing aluminum ferrosilicon in the conditions of JSC “Kuznetskie Ferrosplavy,” Mater. Zavodskoi Konf. “Sovershenstvovanie Proizvodstva Ferrosilitsiya” [in Russian], Iss. 3, JSC Kuznetskie Ferrosplavy, Novokuznetsk (1997).

  6. S. F. Pavlov and S. S. Zhilyakov, “Smelting ferrosilicon with aluminum using carbonaceous argillite,” Mater. Zavodskoi Nauch.-Tekhn. Konferentsii “Sovershenstvovanie Proizvodstva Ferrosilitsiya” [in Russian], Iss. 3, Novokuznetsk (1997).

  7. A. Yu. Taran, A. N. Ovcharuk, V. V. Krivenko, I. V. Tsvetkov, V. I. Ol’shanskii, and I. Yu. Filippov, “Innovative technological scheme for the production of aluminium ferrosilicon,” Suchasnі Problemi Metalurgіi. Naukovі Visti. Klyuchovi Aspekti Rozvitku Elektrometalurgіinoї Galuzі [in Ukrainian], 19, Vip. 1, NMetAU, Dnepropetrovsk, 234–240 (2016).

  8. S. S. Spanov, A. K. Zhunusov, and L. B. Tolymbekova, “Pilot industrial steel smelting using aluminium ferrosilicon in “KSP STEEL” LLP,” Metallurg, No. 11, 43–47 (2016).

    Google Scholar 

  9. C. Podrzucki and C. Kalata, Metalurgia i Odlewnictwo Zeliwa [in Poland], Śląsk, Katowice (1976).

    Google Scholar 

  10. Zh. Xi-juan, P. Ke-wu, P. Nian-wen, M. He-li, and Sh. Hu, “Technological parameters of smelting high vanadium ferroalloy by outside furnace process,” J. of Iron and Steel Research, 24, No. 9, 6–9 (2012).

    Google Scholar 

  11. V. A. Andreyashchenko, Ye. V. Nikurashina, and A. S. Baisanov, “Research of complex silicon-aluminum reductants for smelting vanadium master alloys,” Diagnostics, Resource and Mechanics of Materials and Structures, Is. 2, 6–13 (2016).

  12. A. G. Slutskii, A. S. Kalinichenko, and V. A. Sheinert, “Investigation of the process of obtaining molybdenum-containing master alloy by ladle treatment,” Nauka i Tekhnika, No. 4, 13–16 (2012).

    Google Scholar 

  13. V. B. Troshen’kin, N. N. Zipunnikov, and B.A Troshen’kin, “Feasibility study of production and application of aluminium ferrosilicon alloys for obtaining hydrogen from water,” Vknik NTU “KhP1” [in Russian], No. 9, 24–32 (2013).

  14. E. A. Petrov, S. V. Peters, N. V. Bychin, A. A. Averin, D. V. Tikhonov, and V. E. Ryabikov, “Investigation of the properties of aluminum ferrosilicon and the prospects for its application in industrial explosives,” Vestn. Nauch. Tsentra po Bezopasnosti Rabot v Ugol’noi Promyshlennosti [in Russian], No. 1, 44–48 (2009).

  15. A. Topol, Huta Łaziska 1917–1977 [in Poland], Wydawnictwo Uniwersytetu Śląskiego, Katowice (1977).

    Google Scholar 

  16. B. Machulec, Ł. Banasik, S. Kozłowski, and J. Przegędza, “Model of the FeSiAl process in the submerged arc furnace,” Inter. Ferro-Alloys Congress Infacon XV (South Africa. 25–28 February 2018).

  17. B. Machulec and W. Bialik, “Comparison the physico-chemical model of ferrosilicon smelting process with results observations of the process under the industrial conditions,” Archives of Metallurgy and Materials, 61–1, 265–270 (2016).

    Article  Google Scholar 

  18. W. Bialik, S. Gil, and S. Kozłowski, “Technical and technological solutions in development of FeSiAl alloys production from industrial wastes in submerged arc furnace (SAF),” Metalurgija, 60, No. 3-4, 295–298 (2021).

    CAS  Google Scholar 

  19. A. F. Chekimbaev, T. S. Makaev, and A. A. Babenko, “Investigation of aluminum ferrosilicon alloy desintegration,” Mater. Mezhd. Nauch.-Prakt. Konf. “Innovatsii v Oblasti Estestvennykh Nauk kak Osnova Eksportoorientirovannoi Industrializatsii Kazakhstana” [in Russian], Almaty, 324–327 (2019).

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to S. Kozłowski.

Additional information

Translated from Metallurg, Vol. 65, No. 10, pp. 25–31, October, 2021. Russian DOI: 10.52351/00260827_2021_10_25.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Kozłowski, S., Bialik, W. & Gil, S. Industrial Experience of Aluminum Ferrosilicon Production in a Six Electrode Submerged Arc Furnace Using Wastes from the Coal Mining Industry. Metallurgist 65, 1085–1094 (2022). https://doi.org/10.1007/s11015-022-01250-0

Download citation

  • Received:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11015-022-01250-0

Keywords

Navigation