Skip to main content
Log in

Study on superhydrophobicity of hot embossed polytetrafluoroethylene/graphite composites

  • Original Paper
  • Published:
Journal of Polymer Research Aims and scope Submit manuscript

Abstract

A large number of studies have attempted to fabricate superhydrophobic surface with micro-nano hierarchical structure on the surface of polytetrafluoroethylene (PTFE). However, the tough crystalline structure and extremely high viscosity of PTFE bring great challenges in the practical processing and industries application. In this study, we aim to fabricate superhydrophobic surface with micro-nano hierarchical structure on PTFE/graphite composite surface using hot embossing process. The as-fabricated superhydrophobic surface possesses micro-scale protrusion, nano-scale structures, and submicron fibers between the protrusions. The formation mechanism of the micro-nano hierarchical structure was analyzed numerically, and the superhydrophobicity of the embossed surfaces under different conditions was investigated experimentally. The superhydrophobic performance is fully realized at the process condition of temperature range of 210 ~ 250℃ and an embossing time of above 5 min. The impact of hot embossing process conditions on the height of protrusion and static contact angle was also analyzed. The maximum static contact angle was measured as 160.7°. Subsequently, by comparing the impact dynamics of droplets on PTFE and PTFE/ graphite composite surfaces, it is verified that PTFE/ graphite composite shows superior hydrophobicity.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7

Similar content being viewed by others

Data availability

Not applicable.

Code availability

Not applicable.

References

  1. Feng L, Li S, Li Y et al (2002) Super-hydrophobic surfaces: From natural to artificial. Adv Mater 14:1857–1860. https://doi.org/10.1002/adma.200290020

    Article  CAS  Google Scholar 

  2. Lafuma A, Quéré D (2003) Superhydrophobic states. Nat Mater 2:457–460. https://doi.org/10.1038/nmat924

    Article  CAS  PubMed  Google Scholar 

  3. Tuteja A, Choi W, Ma M et al (2007) Designing superoleophobic surfaces. Science 318:1618–1622. https://doi.org/10.1126/science.1148326

    Article  CAS  PubMed  Google Scholar 

  4. Xu S, Wang Q, Wang N, Zheng X (2019) Fabrication of superhydrophobic green surfaces with good self-cleaning, chemical stability and anti-corrosion properties. J Mater Sci 54:13006–13016. https://doi.org/10.1007/s10853-019-03789-x

    Article  CAS  Google Scholar 

  5. Wu Z, Bao H, Xing Y, Liu L (2021) Tribological characteristics and advanced processing methods of textured surfaces: a review. Int J Adv Manuf Tech 114:1241–1277. https://doi.org/10.1007/s00170-021-06954-2

    Article  Google Scholar 

  6. Li XM, Reinhoudt D, Crego-Calama M (2007) What do we need for a superhydrophobic surface? A review on the recent progress in the preparation of superhydrophobic surfaces. Chem Soc Rev 36:1350–1368. https://doi.org/10.1039/b602486f

    Article  PubMed  Google Scholar 

  7. Zhang X, Shi F, Niu J et al (2008) Superhydrophobic surfaces: From structural control to functional application. J Mater Chem 18:621–633. https://doi.org/10.1039/b711226b

    Article  CAS  Google Scholar 

  8. Roach P, Shirtcliffe NJ, Newton MI (2008) Progess in superhydrophobic surface development. Soft Matter 4:224. https://doi.org/10.1039/b712575p

    Article  CAS  PubMed  Google Scholar 

  9. Maghsoudi K, Momen G, Jafari R, Farzaneh M (2018) Direct replication of micro-nanostructures in the fabrication of superhydrophobic silicone rubber surfaces by compression molding. Appl Surf Sci 458:619–628. https://doi.org/10.1016/j.apsusc.2018.07.099

    Article  CAS  Google Scholar 

  10. Shiu JY, Kuo CW, Chen P, Mou CY (2004) Fabrication of Tunable Superhydrophobic Surfaces by Nanosphere Lithography. Chem Mater 16:561–564. https://doi.org/10.1021/cm034696h

    Article  CAS  Google Scholar 

  11. Maghsoudi K, Vazirinasab E, Momen G, Jafari R (2020) Advances in the Fabrication of Superhydrophobic Polymeric Surfaces by Polymer Molding Processes. Ind Eng Chem Res 59:9343–9363. https://doi.org/10.1021/acs.iecr.0c00508

    Article  CAS  Google Scholar 

  12. Yeong YH, Gupta MC (2017) Hot embossed micro-textured thin superhydrophobic Teflon FEP sheets for low ice adhesion. Surf Coat Tech 313:17–23. https://doi.org/10.1016/j.surfcoat.2017.01.026

    Article  CAS  Google Scholar 

  13. Toosi SF, Moradi S, Ebrahimi M, Hatzikiriakos SG (2016) Microfabrication of polymeric surfaces with extreme wettability using hot embossing. Appl Surf Sci 378:426–434. https://doi.org/10.1016/j.apsusc.2016.03.116

    Article  CAS  Google Scholar 

  14. Choi D, Yoo D, Kim DS (2015) One-Step Fabrication of Transparent and Flexible Nanotopographical-Triboelectric Nanogenerators via Thermal Nanoimprinting of Thermoplastic Fluoropolymers. Adv Mater 27:7386–7394. https://doi.org/10.1002/adma.201503802

    Article  CAS  PubMed  Google Scholar 

  15. Ranjbarzadeh-Dibazar A, Shokrollahi P, Barzin J, Rahimi A (2014) Lubricant facilitated thermo-mechanical stretching of PTFE and morphology of the resulting membranes. J Membrane Sci 470:458–469. https://doi.org/10.1016/j.memsci.2014.07.062

    Article  CAS  Google Scholar 

  16. Jucius D, Grigalinas V, Mikolajnas M et al (2011) Hot embossing of PTFE: Towards superhydrophobic surfaces. Appl Surf Sci 257:2353–2360. https://doi.org/10.1016/j.apsusc.2010.09.102

    Article  CAS  Google Scholar 

  17. Victor JJ, Facchini D, Erb U (2012) A low-cost method to produce superhydrophobic polymer surfaces. J Mater Sci 47:3690–3697. https://doi.org/10.1007/s10853-011-6217-x

    Article  CAS  Google Scholar 

  18. Kolew A, Münch D, Sikora K, Worgull M (2011) Hot embossing of micro and sub-micro structured inserts for polymer replication. Microsyst Technol 17:609–618. https://doi.org/10.1007/s00542-010-1182-x

    Article  Google Scholar 

  19. Gong D, Long J, Fan P et al (2015) Thermal stability of micro-nano structures and superhydrophobicity of polytetrafluoroethylene films formed by hot embossing via a picosecond laser ablated template. Appl Surf Sci 331:437–443. https://doi.org/10.1016/j.apsusc.2015.01.102

    Article  CAS  Google Scholar 

  20. Moon IY, Lee HW, Oh YS et al (2019) Characterization of microfibril development on PTFE surface during hot imprinting process and its application for oil–water separation. Int J Adv Manuf Tech 102:1871–1883. https://doi.org/10.1007/s00170-019-03303-2

    Article  Google Scholar 

  21. Moon IY, Kim BH, Lee HW et al (2020) Superhydrophobic Polymer Surface with Hierarchical Patterns Fabricated in Hot Imprinting Process. Int J Pr Eng Man- GT 7:493–503. https://doi.org/10.1007/s40684-019-00094-5

    Article  Google Scholar 

  22. Barylski A, Swinarew AS, Aniołek K et al (2020) Tribological and mechanical behavior of graphite composites of polytetrafluoroethylene (PTFE) irradiated by the electron beam. Polymers 12:1–13. https://doi.org/10.3390/POLYM12081676

    Article  Google Scholar 

  23. Stan F, Fetecau C (2013) Study of stress relaxation in polytetrafluoroethylene composites by cylindrical macroindentation. Compos Part B-Eng 47:298–307. https://doi.org/10.1016/j.compositesb.2012.11.008

    Article  CAS  Google Scholar 

  24. Tóth LF, Baets PD, Szebényi G (2020) Thermal, Viscoelastic, Mechanical and Wear Behaviour of Nanoparticle Filled Polytetrafluoroethylene: A Comparison. Polymers 12:1940. https://doi.org/10.3390/polym12091940

    Article  CAS  PubMed  PubMed Central  Google Scholar 

  25. Elleb R, Engel T, Antoni F et al (2021) Study of femtosecond laser multi-scale textured steel surfaces on the wettability in relation to aging. J Mater Sci 56:20169–20180. https://doi.org/10.1007/s10853-021-06574-x

    Article  CAS  Google Scholar 

  26. Feng X, Jiang L (2006) Design and creation of superwetting/antiwetting surfaces. Adv Mater 18:3063–3078. https://doi.org/10.1002/adma.200501961

    Article  CAS  Google Scholar 

  27. Puukilainen E, Rasilainen T, Suvanto M, Pakkanen TA (2007) Superhydrophobic polyolefin surfaces: Controlled micro- and nanostructures. Langmuir 23:7263–7268. https://doi.org/10.1021/la063588h

    Article  CAS  PubMed  Google Scholar 

  28. Liu C, Li JM, Liang Y et al (2010) Filling modes of polymer during submicron and nano-fabrication near glass transition temperature. J Mater Process Tech 210:696–702. https://doi.org/10.1016/j.jmatprotec.2009.12.008

    Article  CAS  Google Scholar 

  29. Bhushan B, Jung YC (2011) Natural and biomimetic artificial surfaces for superhydrophobicity, self-cleaning, low adhesion, and drag reduction. Prog in Mater Sci 56:1–108. https://doi.org/10.1016/j.pmatsci.2010.04.003

    Article  CAS  Google Scholar 

Download references

Funding

This research was supported by the foundation for the construction of first-class research institutes in China by the Guangdong Academy of Sciences (grant numbers 2021GDASYL-20210103029, 2021GDASYL-20210302002, 2018GDASCX-0103) and the Natural Science Foundation of Guangdong Province (grant numbers 2019A1515011655). BL acknowledges the financial supports by Sichuan Science and Technology Program (Grant No. 2022NSFSC1989).

Author information

Authors and Affiliations

Authors

Contributions

Yao Gong: Experiments, Simulation, Formal analysis, Methodology, Writing-original draft; Bin Li: Methodology, Validation, Writing-review & editing; Longsheng Chen and Qian Lv: Methodology, Validation; Qingran Wang: Modified draft, Validation; Wankun Liu: Methodology, Formal analysis; Lili Zou: Founding acquision, Con-ceptualization, Writing-review & editing.

Corresponding author

Correspondence to Lili Zou.

Ethics declarations

Ethics approval

Not applicable.

Consent to participate

All authors have declared their approval to manuscript submission.

Consent for publication

All authors have given their permission for publishing this work.

Competing interest

The authors declare no conflicts of interest.

Additional information

Publisher's Note 

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Supplementary Information

Below is the link to the electronic supplementary material.

Supplementary file1 (AVI 3485 KB)

Supplementary file2 (AVI 3489 KB)

Supplementary file3 (DOCX 1192 KB)

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Gong, Y., Li, B., Chen, L. et al. Study on superhydrophobicity of hot embossed polytetrafluoroethylene/graphite composites. J Polym Res 30, 168 (2023). https://doi.org/10.1007/s10965-023-03539-3

Download citation

  • Received:

  • Accepted:

  • Published:

  • DOI: https://doi.org/10.1007/s10965-023-03539-3

Keywords

Navigation