Abstract
In this study, fibrous cellulose membranes were successfully mass produced by forcespinning® cellulose acetate, followed by alkaline hydrolysis treatment. Its performance as lithium-ion battery separator was evaluated. The cellulose membrane exhibits a randomly-oriented, fully-interconnected and highly porous three-dimensional fibrous network structure with a high porosity of 76 %. The developed membranes show good electrolyte wettability and high electrolyte uptake capability. Differential scanning calorimetry and thermal treatment show a superior thermal stability of the cellulose nonwoven membrane. Compared to commercially available polypropylene based separators, the developed fibrous cellulose membrane displays higher ionic conductivity, lower interfacial resistance and better electrochemical stability. Given its outstanding thermal characteristics and excellent electrochemical performance, this fibrous cellulose membrane has potential to be used as high-performance lithium-ion battery separator. This study provides a novel and feasible pathway for developing promising separators for high-performance lithium ion batteries.
Similar content being viewed by others
References
Alcoutlabi M, Ji L, Guo B, Li S, Li Y, Zhang S, Toprakci O, Zhang X (2011) Electrospun nanofibers for energy storage. AATCC Rev 11:45–51
Alcoutlabi M, Lee H, Watson JV, Zhang X (2013) Preparation and properties of nanofiber-coated composite membranes as battery separators via electrospinning. J Mater Sci 48:2690–2700. doi:10.1007/s10853-012-7064-0
Arora P, Zhang Z (2004) Battery separators. Chem Rev 104:4419–4462. doi:10.1021/cr020738u
Cai Z, Liu Y, Liu S, Li L, Zhang Y (2012) High performance of lithium-ion polymer battery based on non-aqueous lithiated perfluorinated sulfonic ion-exchange membranes. Energy Environ Sci 5:5690–5693. doi:10.1039/C1EE02708E
Cherian BM, Leao AL, de Souza SF, Manzine Costa LM, de Oliveira GM, Kottaisamy M, Nagarajan ER, Thomas S (2011) Cellulose nanocomposites with nanofibres isolated from pineapple leaf fibers for medical applications. Carbohydr Polym 86:1790–1798. doi:10.1016/j.carbpol.2011.07.009
Cheruvally G, Kim JK, Choi JW, Ahn JH, Shin YJ, Manuel J, Raghavan P, Kim KW, Ahn HJ, Choi DS, Song CE (2007) Electrospun polymer membrane activated with room temperature ionic liquid: novel polymer electrolytes for lithium batteries. J Power Sources 172:863–869. doi:10.1016/j.jpowsour.2007.07.057
Choi SW, Jo SM, Lee WS, Kim YR (2003) An electrospun poly(vinylidene fluoride) nanofibrous membrane and its battery applications. Adv Mater 15:2027–2032. doi:10.1002/adma.200304617
Chun SJ, Choi ES, Lee EH, Kim JH, Lee SY, Lee SY (2012) Eco-friendly cellulose nanofiber paper-derived separator membranes featuring tunable nanoporous network channels for lithium-ion batteries. J Mater Chem 22:16618–16626. doi:10.1039/C2JM32415F
Cui W, Tang D, Gong Z (2013) Electrospun poly(vinylidene fluoride)/poly(methyl methacrylate) grafted TiO2 composite nanofibrous membrane as polymer electrolyte for lithium-ion batteries. J Power Sources 223:206–213. doi:10.1016/j.jpowsour.2012.09.049
Deng H, Zhou X, Wang X, Zhang C, Ding B, Zhang Q, Du Y (2010) Layer-by-layer structured polysaccharides film-coated cellulose nanofibrous mats for cell culture. Carbohydr Polym 80:474–479. doi:10.1016/j.carbpol.2009.12.004
Goodenough JB, Park KS (2013) The Li-ion rechargeable battery: a perspective. J Am Chem Soc 135:1167–1176. doi:10.1021/ja3091438
Jabbour L, Bongiovanni R, Chaussy D, Gerbaldi C, Beneventi D (2013) Cellulose-based Li-ion batteries: a review. Cellulose 20:1523–1545. doi:10.1007/s10570-013-9973-8
Ji L, Lin Z, Alcoutlabi M, Zhang X (2011) Recent developments in nanostructured anode materials for rechargeable lithium-ion batteries. Energ Environ Sci 4:2682–2699. doi:10.1039/C0EE00699H
Jung HR, Ju DH, Lee WJ, Zhang X, Kotek R (2009) Electrospun hydrophilic fumed silica/polyacrylonitrile nanofiber-based composite electrolyte membranes. Electrochim Acta 54:3630–3637. doi:10.1016/j.electacta.2009.01.039
Kim YJ, Kim HS, Doh CH, Kim SH, Lee SM (2013) Technological potential and issues of polyacrylonitrile based nanofiber non-woven separator for Li-ion rechargeable batteries. J Power Sources 244:196–206. doi:10.1016/j.jpowsour.2013.01.166
Kuribayashi I (1996) Characterization of composite cellulosic separators for rechargeable lithium-ion batteries. J Power Sources 63:87–91. doi:10.1016/S0378-7753(96)02450-0
Lee H, Alcoutlabi M, Watson JV, Zhang X (2013) Electrospun nanofiber-coated separator membranes for lithium-ion rechargeable batteries. J Appl Polym Sci 129:1939–1951. doi:10.1002/app.38894
Lee H, Alcoutlabi M, Toprakci O, Xu G, Watson JV, Zhang X (2014) Preparation and characterization of electrospun nanofiber-coated membrane separators for lithium-ion batteries. J Solid State Electrochem 18:2451–2458. doi:10.1007/s10008-014-2501-4
Li D, Xia Y (2004) Electrospinning of nanofibers: reinventing the wheel? Adv Mater 16:1151–1170. doi:10.1002/adma.200400719
Li X, Cheruvally G, Kim JK, Choi JW, Ahn JH, Kim KW, Ahn HJ (2007) Polymer electrolytes based on an electrospun poly(vinylidene fluoride-co-hexafluoropropylene) membrane for lithium batteries. J Power Sources 167:491–498. doi:10.1016/j.jpowsour.2007.02.032
Li H, Wang Z, Chen L, Huang X (2009) Research on advanced materials for Li-ion batteries. Adv Mater 21:4593–4607. doi:10.1002/adma.200901710
Li X, Cao Q, Wang X, Jiang S, Deng H, Wu N (2011) Preparation of poly(vinylidene fluoride)/poly(methyl methacrylate) membranes by novel electrospinning system for lithium ion batteries. J Appl Polym Sci 122:2616–2620. doi:10.1002/app.34401
Liang Y, Cheng S, Zhao J, Zhang C, Sun S, Zhou N, Qiu Y, Zhang X (2013) Heat treatment of electrospun Polyvinylidene fluoride fibrous membrane separators for rechargeable lithium-ion batteries. J Power Sources 240:204–211. doi:10.1016/j.jpowsour.2013.04.019
Liu H, Hsieh YL (2002) Ultrafine fibrous cellulose membranes from electrospinning of cellulose acetate. J Polym Sci Part B: Polym Phys 40:2119–2129. doi:10.1002/polb.10261
Lozano K, Sarkar K (2009) Methods and apparatuses for making superfine fibers. Patent 20090280325 A1, USA
Ma Z, Kotaki M, Ramakrishna S (2005) Electrospun cellulose nanofiber as affinity membrane. J Membr Sci 265:115–123. doi:10.1016/j.memsci.2005.04.044
Manthiram A, Vadivel Murugan A, Sarkara A, Muraliganth T (2008) Nanostructured electrode materials for electrochemical energy storage and conversion. Energy Environ Sci 1:621–638. doi:10.1039/B811802G
Orendorff CJ, Lambert TN, Chavez CA, Bencomo M, Fenton KR (2013) Polyester separators for lithium-ion cells: improving thermal stability and abuse tolerance. Adv Energy Mater 3:314–320. doi:10.1002/aenm.201200292
Padron S, Fuentes AA, Caruntu DI, Lozano K (2013) Experimental study of nanofiber production through forcespinning. J Appl Phys 113:024318. doi:10.1063/1.4769886
Paneva D, Bougard F, Manolova N, Dubois P, Rashkov I (2008) Novel electrospun poly(ε-caprolactone)-based bicomponent nanofibers possessing surface enriched in tertiary amino groups. Eur Polym J 44:566–578. doi:10.1016/j.eurpolymj.2008.01.010
Prasanth R, Shubha N, Hng HH, Srinivasan M (2014) Effect of poly(ethylene oxide) on ionic conductivity and electrochemical properties of poly(vinylidenefluoride) based polymer gel electrolytes prepared by electrospinning for lithium ion batteries. J Power Sources 245:283–291. doi:10.1016/j.jpowsour.2013.05.178
Raghavan B, Soto H, Lozano K (2013) Fabrication of melt spun polypropylene nanofibers by forcespinning. J Eng Fibers Fabr 8(1):52–60
Ramakrishna S, Fujihara K, Teo WE, Lim TC, Ma Z (2005) An introduction to electrospinning and nanofibers technology. World Scientific Publishing Co., Singapore, p 130
Reddy N, Yang Y (2009) Properties and potential applications of natural cellulose fibers from the bark of cotton stalks. Bioresour Technol 100:3563–3569. doi:10.1016/j.biortech.2009.02.047
Ryou MH, Lee YM, Park JK, Choi JW (2011) Mussel-inspired polydopamine-treated polyethylene separators for high-power Li-ion batteries. Adv Mater 23:3066–3070. doi:10.1002/adma.201100303
Sarkar K, Gomez C, Zambrano S, Ramirez M, de Hoyos E, Vasquez H, Lozano K (2010) Electrospinning to forcespinning™. Mater Today 13:12–14. doi:10.1016/S1369-7021(10)70199-1
Sirisopanaporn C, Fernicola A, Scrosati B (2009) New, ionic liquid-based membranes for lithium battery application. J Power Sources 186:490–495. doi:10.1016/j.jpowsour.2008.10.036
Son WK, Youk JH, Lee TS, Park WH (2004a) Electrospinning of ultrafine cellulose acetate fibers: studies of a new solvent system and deacetylation of ultrafine cellulose acetate fibers. J Polym Sci Part B: Polym Phys 42:5–11. doi:10.1002/polb.10668
Son WK, Youk JH, Park WH (2004b) Preparation of ultrafine oxidized cellulose mats via electrospinning. Biomacromolecules 5:197–201. doi:10.1021/bm034312g
Song JY, Wang YY, Wan CC (1999) Review of gel-type polymer electrolytes for lithium-ion batteries. J Power Sources 77:183–197. doi:10.1016/S0378-7753(98)00193-1
Tarascon JM, Armand M (2001) Issues and challenges facing rechargeable lithium batteries. Nature 414:359–367. doi:10.1038/35104644
Vallejos ME, Peresin MS, Rojas OJ (2012) All-cellulose composite fibers obtained by electrospinning dispersions of cellulose acetate and cellulose nanocrystals. J Polym Environ 20:1075–1083. doi:10.1007/s10924-012-0499-1
Wang Y, Zhan H, Hu J, Liang Y, Zeng S (2009) Wet-laid non-woven fabric for separator of lithium-ion battery. J Power Sources 189:616–619. doi:10.1016/j.jpowsour.2008.09.078
Weng B, Xu F, Lozano K (2014a) Mass production of carbon nanotube-reinforced polyacrylonitrile fine composite fibers. J Appl Polym Sci 131(11):40302. doi:10.1002/app.40302
Weng B, Xu F, Salinas A, Lozano K (2014b) Mass production of carbon nanotube reinforced poly(methyl methacrylate) nonwoven nanofiber mats. Carbon 75:217–226. doi:10.1016/j.carbon.2014.03.056
Weng B, Xu F, Garza G, Alcoutlabi M, Salinas A, Lozano K (2015) The production of carbon nanotube reinforced poly(vinyl) butyral nanofibers by the forcespinning® method. Polym Eng Sci 55(1):81–87. doi:10.1002/pen.23872
Yang M, Hou J (2012) Membranes in lithium ion batteries. Membranes 2:367–383. doi:10.3390/membranes2030367
Yanilmaz M, Diricana M, Zhang X (2014) Evaluation of electrospun SiO2/nylon 6,6 nanofiber membranes as athermally-stable separator for lithium-ion batteries. Electrochim Acta 133:501–508. doi:10.1016/j.electacta.2014.04.109
Yvonne T, Zhang C, Zhang C, Omollo E, Ncube S (2014) Properties of electrospun PVDF/PMMA/CA membrane as lithium based battery separator. Cellulose 21:2811–2818. doi:10.1007/s10570-014-0296-1
Zhai Y, Wang N, Mao X, Si Y, Yu J, Al-Deyab SS, El-Newehy M, Ding B (2014) Sandwich-structured PVdF/PMIA/PVdF nanofibrous separators with robust mechanical strength and thermal stability for lithium ion batteries. J Mater Chem A 2:14511–14518. doi:10.1039/C4TA02151G
Zhang SS (2007) A review on the separators of liquid electrolyte Li-ion batteries. J Power Sources 164:351–364. doi:10.1016/j.jpowsour.2006.10.065
Zhang J, Yue L, Kong Q, Liu Z, Zhou X, Zhang C, Xu Q, Zhang B, Ding G, Qin B, Duan Y, Wang Q, Yao J, Cui G, Chen L (2014) Sustainable, heat-resistant and flame-retardant cellulose-based composite separator for high-performance lithium ion battery. Sci Rep 4:3935. doi:10.1038/srep03935
Acknowledgments
This work was financially supported by National Science Foundation under DMR Grant#0934157. This research was also partially supported by the start up funding from UT System (STAR Program).
Author information
Authors and Affiliations
Corresponding authors
Additional information
Disclaimer: Dr. Lozano and the University of Texas Pan American have research-related interests in Fiberio Technology Corporation.
Baicheng Weng and Fenghua Xu have contributed equally to this work.
Rights and permissions
About this article
Cite this article
Weng, B., Xu, F., Alcoutlabi, M. et al. Fibrous cellulose membrane mass produced via forcespinning® for lithium-ion battery separators. Cellulose 22, 1311–1320 (2015). https://doi.org/10.1007/s10570-015-0564-8
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10570-015-0564-8