Abstract
The corrosion resistance performance of poly (otoluidine) (POT)-dispersed castor oil-polyurethane, (COPU) nanocomposite coatings, POT/COPU, with three different compositions (i.e. 0.25, 0.5 and 1.0 wt%) in alkaline medium is studied. The coatings are applied on mild steel specimens by brushing. Corrosion resistance behaviour of these coatings is investigated using potentiodynamic polarization measurements, electrochemical impedance spectroscopy (EIS) and by weight loss. The morphological behaviour of corroded and uncorroded coated specimens is investigated by scanning electron microscopy (SEM). It is interesting to report that the presence of conducting polymer nanoparticles in POT/COPU coatings suppresses the saponification of COPU in an alkaline environment. These investigations show that the dispersion of POT in COPU remarkably improves the corrosion resistance performance of COPU in alkaline media. POT/COPU (1.0 wt%) coatings have potential as anticorrosive-coating materials in alkaline media at higher pH. These coatings have a higher resistance to alkaline medium in comparison to other compositions.
Similar content being viewed by others
References
Al-Suhybani AA, Sultan YH, Hamid WA (1991) Corrosion of aluminium in alkaline solutions, Materialwissenschaft und Werkstofftechnik, Verlag GmbH & Co. KGaA, Weinheim p. 301
Ukoba OK, Oke PK, Ibegbulam MC (2012) Int J Sci Technol 2(9):618–621
Wei L, Jun-quan L, Xiao-hui TU (2007) China Foundry 4:1–4
Li JC, Zhao M, Jiang Q (2002) Mater Corros 53:269–273
Samoilova OV, Zamyatina OV (2005) Activity and standards of ISO and IEC in the field of corrosion and corrosion protection, Protection of metals, Pleiades Publishing Inc. 177
Díaz B, Wiatowska JS, Maurice V, Seyeux A, Härkönen E, Ritala M, Tervakangas S, Kolehmainen J, Marcus P (2013) Electrochim Acta 90:232–245
Abreu CM, Izquierw M, Keddam M, Voa XRN, Takenouti H (1996) Electrochim Acta 41:2405–2415
Cecchetto L, Delabouglise D, Petit JP (2007) Electrochim Acta 52:3485–3492
Madram AR, Pourfarzad H, Zare HR (2012) Electrochim Acta 85:263–267
Shinde V, Sainkar SR, Patil PP (2005) Corros Sci 47:1352–1369
Armelin E, Pla R, Leisa F, Ramis X, Iribarren JI, Aleman C (2008) Corros Sci 50:721–728
Sathiyanarayanan S, Syed Azim S, Venkatachari G (2007) Electrochim Acta 52:2068–2074
Sharera Z, Sykes J (2012) Prog Org Coat 74:405–409
Rohwerder M, Michalik A (2007) Electrochim Acta 53:1300–1313
Lu X, Zhang W, Wanga C, Ten-Chin W, Wei Y (2011) Prog Polym Sci 36:671–712
Tallman DE, Spinks G, Dominis A, Wallace GG (2002) J Solid State Electrochem 6:73–84
Molapo KM, Ndangili PM, Ajayi RF, Mbambisa G, Mailu SM, Njomo N, Masikini M, Baker P, Iwuoha EI (2012) Int J Electrochem Sci 7:11859–11875
Yagan A, Ozcicek Pekmez N, Yıldız A (2007) Prog Org Coat 59:297–303
Rohwerder M, Isik-Uppenkamp S, Amarnath CA (2011) Electrochim Acta 56:1889–1893
Mathew AM, Predeep P (2012) Prog Org Coat 74:14–18
Kumar SA, Bhandari H, Sharma C, Khatoon F, Dhawan SK (2012) Polym Int DOI: 10.1002/pi.4406
Diniz FB, De Andrade GF, Martins CR, De Azevedo WM (2013) Prog Org Coat 76:912–916
Gupta G, Birbilis N, Khanna AS (2013) Int J Electrochem Sci 8:3132–3149
Kuilla T, Bhadra S, Yao D, Kim NH, Bose S, Lee JH (2010) Prog Polym Sci 35:1350–1375
Zeng QH, Yu AB, Lu GQ, Paul DR (2005) J Nanosci Nanotechnol 5(10):1574–1592
Armelin E, Oliver R, Liesa F, Iribarren JI, Estrany F, Aleman C (2007) Prog Org Coat 59:46–52
Njuguna J, Pielichowski K (2004) J Mater Sci 39:4081–4094
Alam J, Riaz U, Ashraf SM, Ahmad S (2008) J Coat Technol Res 5(1):123–128
Baldissera AF, Ferreira CA (2012) Prog Org Coat 75:241–247
Peng CW, Hsu C, Lin KH, Li PL, Hsieh M, Wei Y, Yeh JM, Yu YH (2011) Electrochim Acta 58:614–620
Thakur S, Karak N (2013) Prog Org Coat 76:157–164
Zhang J, Tu W, Dai Z (2012) Prog Org Coat 75:579–583
Philipp C, Eschig S (2012) Prog Org Coat 74:705–711
Adhikari A, Claesson P, Pan J, Leygraf C, Deˇıdinaite A, Blomberg E (2008) Electrochim Acta 53:4239–4247
Bagherzadeh MR, Mahdavi F, Ghasemi M, Shariatpanahi H, Faridi HR (2010) Prog Org Coat 68:319–322
Wessling B (2003) ACS Symp Ser 843:34–73, Ch. 3
Nguyen TD, Nguyen TA, Pham MC, Piro B, Normand B, Takenouti H (2004) J Electroanal Chem 572:225–234
Radhakrishnan S, Siju CR, Mahanta D, Patil S, Madras G (2009) Electrochim Acta 54:1249–1254
Chako DJ, Leyva AA (2005) Chem Mater 17:13–19
Alam J, Riaz U, Ahmad S (2008) Polym Adv Technol 19:882–888
Jadhav RS, Hundiwale DG, Mahulikar PP (2010) J Coat Technol Res 7:449–454
Alam J, Riaz U, Ahmad S (2009) Curr Appl Phys 9:80–86
Alam J, Riaz U, Ahmad S (2010) Polym Compos 31:32–37
Alam J, Kashif M, Ahmad S, Mohammad AW (2010) World Appl Sci J 9:1–5
Riaz U, Ashraf SM, Ahmad S (2008) Anti-Corrosion Meth & Mat 55:308–316
Ahmad S, Riaz U, Alam J (2009) Adv Polym Technol 28:26–31
Ahmad S, Riaz U, Kashif M, Khan MS (2012) Inorg Organomet Polym 22:662–670
Kashif M, Kumar D, Ahmad S Polyorthotoluidine Dispersed Castor Oil Polyurethane Anticorrosive Nanocomposite Coatings, Corro. Sci. Communicated
Abd El-Rehim SS, Ibrahim MAM, Khaled KF (1999) J Appl Electrochem 29:593–599
Sandhu AV, Ciomaga A, Nemtoi G, Bejinariu C, Sandhu I (2004) J Optoelectron Adv Mater 14:704–708
Deshpande PP, Vathare SS, Vagge ST, Tomšík E, Stejskal J (2013) Chem Pap 67(8):1072–1078
Kinlen PJ, Silverman DC, Jeffreys CR (1997) Synth Met 85:1327–1332
Fontana MG (1986) Corrosion engineering, McGraw-Hill Companies
Mahato N, Singh MM (2011) Port Electrochim Acta 29:233–251
Fredj N, Cohendoz S, Feaugas X, Touzain S (2011) Prog Org Coat 72:260–268
Skale S, Dolecek V, Slemnik M (2008) Prog Org Coat 62:387–392
Singh SK, Tambe SP, Gunasekaran G, Raja VS, Kumar D (2009) Corros Sci 5:595–601
Liu X, Xiong J, Lv Y, Zuo Y (2009) Prog Org Coat 64:497–503
Cook A, Gabriel A, Laycock N (2004) J Electrochem Soc 151(9):B529–B535
Wallace GG, Spinks GM, Kane-Maguire LAP, Teasdale PR (2003) Conductive electroactive polymers: intelligent materials systems, 2nd edn. CRC, Boca Raton
Omastová M, Mičušík M (2012) Chem Pap 66(5):392–414
Rahman SU (2011) Surf Coat Technol 205:3035–3042
Acknowledgments
The authors are thankful to the Naval Research Board (NRB) for providing the financial assistance, vide sanction no DNRD/05/4003/155 DATED 03/10/2008.
Dr. Mohammad Kashif is also thankful to CSIR (New Delhi, India) for financial support through Research Associateship (RA) against Grant No. 05/466 (0160)/2 K13-EMR-I.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Kashif, M., Ahmad, N. & Ahmad, S. Electrochemical corrosion resistance performance of sustainable resource-based nanoconducting polymer composites in alkaline medium. J Solid State Electrochem 18, 1855–1867 (2014). https://doi.org/10.1007/s10008-014-2424-0
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10008-014-2424-0