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Efficiency of Biomass Pyrolysis Product Injection into the Blast Furnace

Effizienz des Einblasens von Produkten der Biomassenpyrolyse in den Hochofen

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Abstract

The biomass usage in the steel industry has benefits not only due to its “CO2 neutral carbon”, but also due to its unique chemical and physic-chemical properties. This contribution focuses on two aspects which could increase the economic efficiency of this technology. The first one is related to the thermal treatment of biomass. Woody biomass wastes were pyrolysed in a laboratory scale screw continuous reactor at different temperature profiles. Besides solid product (charcoal), yields of organic liquid and a gaseous products consisting of carbon oxides, light hydrocarbons and hydrogen were considered. The share and quality of these three fractions can be controlled by the pyrolysis parameters such as temperature, heating rate, residence time as well as presence of catalysts.

The second aspect is related to the optimisation of grain size of injected solids. Different grain size fractions in the range from about 0.1 to 1.8 mm were prepared and tested using a laboratory injection rig. Furthermore, microstructure of charcoal samples were examined. Results were compared with a reference pulverised coal. It was concluded that coarser grinding of charcoal than that for coal can be sufficient for its conversion in the blast furnace raceway. The microstructure of charcoals may have a great influence on their conversion behaviour along with the chemistry. The effect of injection rate on conversion rate depends on grain size of charcoal.

Zusammenfassung

Der Einsatz von Biomasse in der Stahlindustrie ist nicht nur aufgrund ihres „CO2-neutralen Kohlenstoffs“ vorteilhaft, sondern auch wegen ihrer einzigartigen physikalischen und chemischen Eigenschaften. Dieser Beitrag befasst sich mit zwei Aspekten, welche die Wirtschaftlichkeit des o. g. Prozesses verbessern können: thermische Aufbereitung von Biomasse und Optimierung der Korngröße des festen Produktes.

Zum ersten Punkt wurden Abfälle der holzartigen Biomasse in einem kontinuierlich fördernden Schneckenreaktor mit Pyrolyse- und Gasaufbereitungskammer bei verschiedenen Temperaturprofilen pyrolysiert. Der Anteil an drei gewonnenen Fraktionen – die Feststoffphase Holzkohle, eine flüssige, aus Wasser und aromatischen Verbindungen bestehende Phase und eine Gasphase – kann durch Pyrolyseparameter, wie Temperatur, Verweilzeit, Aufheizrate sowie Katalysatoren gesteuert werden.

Zum zweiten Punkt wurden die Holzkohleproben mit unterschiedlichem Kornband von 0,1 bis 1,8 mm auf ihre Umsetzung in einer Laboreinblasanlage untersucht. Weiterhin wurde die Mikrostruktur der Holzkohle untersucht. Der Vergleich mit Einblaskohle zeigte, dass das gröbere Mahlen von Holzkohle eine ausreichende Umsetzung in der Wirbelzone gewährleisten kann.

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Hippe, F., Babich, A., Senk, D. et al. Efficiency of Biomass Pyrolysis Product Injection into the Blast Furnace. Berg Huettenmaenn Monatsh 164, 261–266 (2019). https://doi.org/10.1007/s00501-019-0826-0

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