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Modeling and simulation method of trajectory in double-side autonomous grinding considering the dynamic friction coefficient

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Abstract

Double-plane grinding plays an important role in the processing of high-precision flat parts. A double-side autonomous grinding (DSAG) method was proposed and investigated to improve the uniformity of the abrasive grains of the grinding disc on the surface of the workpiece by releasing the constraints on the workpiece. In DSAG, the main driving force of workpiece movement comes from the friction force generated by the relative movement of the upper and lower grinding pads. Experiment of dynamic friction coefficient measurement between workpiece and grinding plates is carried out to take into account the differences of dynamic friction factor under different speed and force conditions. A mathematical model of the relative motion trajectory between the particles on the upper and lower plate and the workpiece is established based on kinematics and dynamics theories. Then, the effects of the linkage mode of the lower plate, grinding pressure, and speed ratio of the upper and lower plates on the frequency and direction uniformity of the grinding trajectory of the abrasive particles on the workpiece surface are simulated and analyzed. Aiming at the trajectory uniformity, the grinding parameters are optimized through orthogonal experiment and verified on the independently developed experimental platform. The flatness and roughness of the workpiece are detected. The results show that the DSAG performs well in obtaining the better roughness and flatness of the workpiece surface than that of planetary grinding.

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Data availability

The datasets used or analyzed during the current study are available from the corresponding author on reasonable request.

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Funding

This work was supported by the Shaanxi Province key projects (grant number 2017ZDXM-GY-133).

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Authors and Affiliations

  1. School of Mechanical and Precision Instrument Engineering, Xi’an University of Technology, Xi’an , 710048, China

    Nina Wang, Guangpeng Zhang, Lijuan Ren & Yongchang Li

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  1. Nina Wang
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  2. Guangpeng Zhang
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  3. Lijuan Ren
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  4. Yongchang Li
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Contributions

Nina Wang performed the analysis and summary of the experimental data and was a major contributor in writing the manuscript. Lijuan Ren and Yongchang Li participate in carrying out grinding experiments. All the authors read and approved the final manuscript.

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Correspondence to Guangpeng Zhang.

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All data in this paper comes from machining grinding experiments and does not involve ethical issues.

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Wang, N., Zhang, G., Ren, L. et al. Modeling and simulation method of trajectory in double-side autonomous grinding considering the dynamic friction coefficient. Int J Adv Manuf Technol 124, 1199–1216 (2023). https://doi.org/10.1007/s00170-022-10473-z

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  • DOI: https://doi.org/10.1007/s00170-022-10473-z

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