Skip to main content
SpringerLink
Log in

Design and validation of electro-hydraulic pumping unit for smart manufacturing

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

Smart manufacturing plays a pivot role in the field of advanced manufacturing technology. In this work, we propose an electro-hydraulic pumping unit on the basis of axial piston pump for smart manufacturing. In this system, the electric motor and the hydraulic pump are integrated to meet the requirement of smart components. Based on the working principle, both the control strategy and the energy management strategy are established. We evaluate the working performance of the proposed system by using a prototype of the pumping unit. The implementation of the proposed pumping unit is carried out on a numerical control machine. Experimental results verify the effectiveness of the electro-hydraulic pumping unit in practical use.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15

Similar content being viewed by others

Availability of data and materials

The data of this manuscript will not be deposited.

Code availability

The code of this manuscript is not available.

References

  1. Khan A, Shahid F, Maple C, Ahmad A, Jeon G (2022) Toward smart manufacturing using spiral digital twin framework and twinchain. IEEE Trans Ind Inf 18(2):1359–1366

    Article  Google Scholar 

  2. Wang W, Zhang Y, Gu J, Wang J (2022) A proactive manufacturing resources assignment method based on production performance prediction for the smart factory. IEEE Trans Ind Inf 18(1):46–55

    Article  Google Scholar 

  3. Ghahramani M, Qiao Y, Zhou MC, O’Hagan A, Sweeney J (2020) AI-based modeling and data-driven evaluation for smart manufacturing processes. IEEE/CAA J Autom Sin 7(4):1026–1037

    Article  Google Scholar 

  4. Wan J, Yang J, Wang S, Li D, Li P, Xia M (2020) Cross-network fusion and scheduling for heterogeneous networks in smart factory. IEEE Trans Ind Inf 16(9):6059–6068

    Article  Google Scholar 

  5. Chai TU, Goh HG, Ponnusamy V (2021) A study of security threat for Internet of Things in smart factory. In: IEEE International Conference on Computing, pp 97–102

  6. Qi Q, Tao F (2019) A smart manufacturing service system based on edge computing, Fog Computing, and Cloud Computing. IEEE Access 7:86769–86777

    Article  Google Scholar 

  7. Winkler D, Korobeinykov A, Novák P, Lüder A, Biffl S (2021) Big data needs and challenges in smart manufacturing: an industry-academia survey. In: 26th IEEE International Conference on Emerging Technologies and Factory Automation, pp 1–8

  8. Zhou X, Xu X, Liang W, Zeng Z, Shimizu S, Yang LT, Jin Q (2022) Intelligent small object detection for digital twin in smart manufacturing with industrial cyber-physical systems. IEEE Trans Ind Inf 18(2):1377–1386

    Article  Google Scholar 

  9. Weber A (2018) Smart manufacturing stakeholders and their requirements. In: Joint Symposium 2018 - eMDC & ISSM, pp 1–4

  10. Gim T, Lee C-H, Ha J-Y, Kim T-H (2008) Machine tool technologies for high performance machines. In: International Conference on Smart Manufacturing Application, pp 230–233

  11. Tadke A, Kinage A, Kulkarni A, Khot A, Chikkareddi V, Ragha L (2018) Smart pump control system for optimal distribution of electricity. In: Proceedings of the Second International Conference on Inventive Systems and Control, pp 1103–1107

  12. Islam MR, Rusho RZ, Islam SMR (2019) Design and implementation of low cost smart syringe pump for telemedicine and healthcare. In: International Conference on Robotics, Electrical and Signal Processing Techniques, pp 440–444

  13. Verma V, Kumar A (2017) Cascaded multilevel active rectifier fed three-phase smart pump load on single-phase rural feeder. IEEE Trans Power Electron 32(7):5398–5410

    Article  Google Scholar 

  14. Okafor KC, Longe OM (2021) V-IoT: a smart hydraulic distribution system using volumetric route-genetic algorithm. In: IEEE 6th International Forum on Research and Technology for Society and Industry, pp 412–417

  15. Sang Y, Wang Z (2009) The speed servo control of airborne hydraulic pump on the condition of existing gear backlash. In: First International Workshop on Education Technology and Computer Science, vol 1, p 991

  16. Voith group (2022) DrivAx CLDP Self-contained servo drives Technical data sheet. [Online available] https://voith.com/corp-en/hydraulicspneumatics-cooling/hydraulic-systems-components/drivax-servo-drives/10-years-drivax-cldp.html

  17. Yuken Kogyo Co., Ltd. International Sales Department (2012) ASE Series AC Servo Motor Driven Pump. [Online available] https://www.yuken.co.jp/upload/tenant_1/english/catalogue/PDF/EL-1908-3_ASE_Series.pdf

  18. Tomov P, Yanulov D (2019) Modelling the processes of hydraulic commutation in an electro-hydraulic pumping unit driven by an asynchronous motor. In: 16th Conference on Electrical Machines, Drives and Power Systems, pp 1–4

  19. Chen H, Liu W (2012) Research on the feature of hydraulic oil of electro-hydraulic pump. In: Proceedings of 2012 International Conference on Modelling, Identification and Control, pp 52–56

  20. Gao Y, Ding N (2012) Electro-hydraulic proportional pressure control system of hydraulic machine. In: IEEE 10th International Conference on Industrial Informatics, pp 370–373

  21. Kavakli E, Buenabad-Ch´avez J, Tountopoulos V, Loucopoulos P, Sakellariou R (2018) WiP: an architecture for disruption management in smart manufacturing. In: 2018 IEEE International Conference on Smart Computing, pp 279–281

  22. Han L, Wang E, Chen H, Wu F, Zheng G, Liang Y (2012) Hydraulic fluids of L-HL, L-HM, L-HV, L-HS and L-HG type, GB 11118.1-2011

  23. Helian B, Chen Z, Yao B (2020) Precision motion control of a servomotor-pump direct-drive electrohydraulic system with a nonlinear pump flow mapping. IEEE Trans Ind Electron 67(10):8638–8648

    Article  Google Scholar 

  24. Bao R, Wang Q, Wang T (2020) Energy-saving trajectory tracking control of a multi-pump multi-actuator hydraulic system. IEEE Access 8:179156–179166

    Article  Google Scholar 

  25. Yu B, Zhu Q, Yao J, Zhang J, Huang Z, Jin Z, Wang X (2020) Design, mathematical modeling and force control for electro-hydraulic servo system with pump-valve compound drive. IEEE Access 8:171988–172005

    Article  Google Scholar 

  26. Kumar A, Chatterjee D (2017) A survey on space vector pulse width modulation technique for a two-level inverter. In: 2017 National Power Electronics Conference, pp 78–83

  27. Zhang T, He D (2018) A reliability-based robust design method for the sealing of slipper-swash plate friction pair in hydraulic piston pump. IEEE Trans Reliab 67(2):459–469

    Article  Google Scholar 

  28. Li Z, Shao Y, Fu Y, Fan D (2014) Oil gap loss and mechanical efficiency of axial piston electro-hydraulic pump. J Beijing Univ Aeronaut Astronaut 40(6):769–774

    Google Scholar 

  29. Zhang TX, Zhang YM (2017) A new model for reliability design and reliability sensitivity analysis of a hydraulic piston pump. Proc Inst Mech Eng O J Risk Reliab 231(1):11–24

    Google Scholar 

  30. Martinova L, Obukhov A, Sokolov S (2020) Practical aspects of ensuring accuracy of machining on CNC machine tools within framework of “Smart Manufacturing.” In: 2020 International Russian Automation Conference, pp 898–902

  31. Ng SWK, Szymanski TH (2012) Interference measurements in an 802.11n Wireless Mesh Network Testbed. In: IEEE Canadian Conference on Electrical and Computer Engineering, pp 1–6

Download references

Author information

Authors and Affiliations

  1. School of Mechanical Engineering and Automation, Beihang University, Beijing, 100091, China

    Deming Zhu, Mingkang Wang & Yongling Fu

Authors
  1. Deming Zhu
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Mingkang Wang
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. Yongling Fu
    View author publications

    You can also search for this author in PubMed Google Scholar

Contributions

All authors contributed to the study conception and design. Material investigation, methodology, and original draft writing were performed by Deming Zhu. Methodology, computational modeling and simulating, and original draft writing and review are performed by Mingkang Wang. Methodology, experimental validation, supervision, and manuscript editing are performed by Yongling Fu. All authors read and approved the final manuscript.

Corresponding author

Correspondence to Mingkang Wang.

Ethics declarations

Ethics approval

Not applicable.

Consent to participate

Not applicable.

Consent for publication

Not applicable.

Competing interests

The authors declare no competing interests.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Zhu, D., Wang, M. & Fu, Y. Design and validation of electro-hydraulic pumping unit for smart manufacturing. Int J Adv Manuf Technol (2022). https://doi.org/10.1007/s00170-022-09148-6

Download citation

  • Received:

  • Accepted:

  • Published:

  • DOI: https://doi.org/10.1007/s00170-022-09148-6

Keywords

Search

Navigation