Abstract
This paper deals with an approach to identify geometrical deviations of flexible parts from optical measurements. Each step of the approach defines a specific issue which we try to respond to. The problem of measurement uncertainties is solved using an original filtering method, which permits to only consider a few number of points. These points are registered on a mesh of the CAD model of the constrained geometry. The shape resulting from deflection can be identified through the finite-element simulation of the part’s deformation due to its own weight and the measuring set-up. Finally, geometrical deviations are obtained by subtracting geometrical deflections to measured geometrical deviations. The method is illustrated in an experimental test case.
Similar content being viewed by others
References
Breteau P Simulation d’assemblage flexible par la mesure—application au domaine de l’aéronautique PhD these, (2009), Ecole Normale Supérieure de Cachan
Li Y, Gu P (2005) Inspection of free-form shaped parts. Robot Comput-Integr Manuf 21(45):421–430
Abenhaim GN, Desrochers A, Tahan AS (2013) An investigation of the repeatability of nonrigid parts measurements: a case study of an aluminum panel. Procedia 10:105–111
Ascione R, Polini W (2010) Measurement of nonrigid freeform surfaces by coordinate measuring machine international. J Adv Manuf Technol 51:1055–1067
Weckenmann A, Knauer M, Killmaier T (2001) Uncertainty of coordinate measurements on sheet-metal parts in the automotive industry. J Mater Process Technol 115(1):9–13
Abenhaim GN, Tahan AS, Desrochers A, Maranzana R (2011) A novel approach for the inspection of flexible parts without the use of special fixtures. J Manuf Sci Eng 133:1–11
Radvar-Esfahlan H, Tahan S-A. (2012) Nonrigid geometric metrology using generalized numerical inspection fixtures. Precis Eng 36(1):1–9
Gentilini I, Shimada K (2011) Predicting and evaluated the post-assembly shape of thin-walled components via 3D laser digitization and FEA simulation of the assembly process. Comput-Aided Des 43:316–328
Jaramillo A, Prieto F, Boulanger P (2013) Fast dimensional inspection of deformable parts from partial views. Comput Ind 64(9):1076–1081
Jaramillo A, Prieto F, Boulanger P (2013) Deformable part inspection using a springmass system. Comput-Aided Des 45(89):1128–1137
Lartigue C, Thiébaut F, Bourdet P, Anwer N Dimensional metrology of flexible parts: identification of geometrical deviations from optical measurements. Ser Adv Math Appl Sci 72(200-):196–203
Lartigue C, Contri A, Bourdet P (2002) Digitised point quality in relation with point exploitation. Measurement 32:193–203
Ravishankar S, Dutt HNV, Gurumoorthy B (2012) AIWINa fast and jigless inspection technique for machined parts. Int J Adv Manuf Technol 62:231–240
Huang W, Ceglarek D (2002) Mode-based decomposition of part form error by discrete-cosine-transform with implementation to assembly and stamping system with compliant parts. CIRP Ann Manuf Technol 51(1):21–26
Franciosa P, Gerbino S, Patalano S (2010) Simulation of variational compliant assemblies with shape errors based on morphing mesh approach. The International Journal of Advanced Manufacturing Technology:1–15
Samper S, Formosa F (2007) Form defects tolerancing by natural modes analysis. J Comput Inf Sci Eng 7(1):44–51
Audfray N, Mehdi-Souzani C, Lartigue C (2012) Assistance to automatic digitizing system selection for 3D part inspection. ASME 2012 11th Biennial Conference on Engineering Systems Design And Analysis, ESDA2012, Nantes (France), CDRom paper N 82319
Mehdi-Souzani C, Quinsat Y, Lartigue C, Bourdet P (2016) A knowledge database of qualified digitizing systems for the selection of the best system according to the application. CIRP J Manuf Sci Technol 13:15–23
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Thiébaut, F., Lacroix, C., Andolfatto, L. et al. Evaluation of the shape deviation of non rigid parts from optical measurements. Int J Adv Manuf Technol 88, 1937–1944 (2017). https://doi.org/10.1007/s00170-016-8899-3
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-016-8899-3