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Design and Optimization of Feedback Controllers for Motion Control in the Manufacturing System for Digital Twin

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Abstract

If the classic fatal development approach's conventional distribution procedure reveals structural flaws, digital twin (DT) can enable hardware-in-the-loop modeling of individual actual devices and cyber models that may be exploited to prevent the significant expense of production method transformation. A quad-play CMCO (configuration, motion, control, and optimization) concept structure is proposed for the development of the flow-type smart manufacturing system in the Industry 4.0 environment, which is dependent on the DT concept. The CMCO architecture system repetition mechanism is explained. The comprehensive embedding of the quad-play CMCO paradigm and the DT approach are two significant design approaches for permitting the customizable and development tools construction of flow category smart manufacturing systems. Depending on the CMCO concept, a version of the DT (digital twin) system-developed proposed methods are demonstrated. A literature review of the glass industrial sector is used to support the validity of the development cost that relies on DTs. The outcome demonstrates the viability and efficacy of the DT system-based design scheme.

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The authors declare that no funding has been received to carry out the work.

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Authors and Affiliations

  1. Department of Computer Science and Engineering, Vel Tech Rangarajan Dr. Sagunthala R&D Institute of Science and Technology, Chennai, India

    P. S. Ramesh

  2. Department of ECE, Balaji Institute of Technology and Science, Narsampet, Warangal, Telangana, India

    Madhu Kumar Vanteru

  3. Department of ECE, Sathyabama Institute of Science and Technology, Jeppiaar Nagar, Sholinganallur, Chennai, Tamil Nadu, India

    E. Rajinikanth

  4. Department of Computer Science and Engineering, Koneru Lakshmaiah Education Foundation, Vaddeswaram, Guntur District, AP, India

    J. V. N. Ramesh

  5. Department of Information Technology, MLR Institute of Technology, Hyderabad, India

    B. Bhasker

  6. Department of Electronics and Communication Engineering, School of Engineering, Mohan Babu University, Tirupati, Andhrapradesh, India

    A. Yasmine Begum

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  1. P. S. Ramesh
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Correspondence to P. S. Ramesh.

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This article is part of the topical collection “Research Trends in Computational Intelligence” guest edited by Anshul Verma, Pradeepika Verma, Vivek Kumar Singh and S. Karthikeyan.

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Ramesh, P.S., Vanteru, M.K., Rajinikanth, E. et al. Design and Optimization of Feedback Controllers for Motion Control in the Manufacturing System for Digital Twin. SN COMPUT. SCI. 4, 782 (2023). https://doi.org/10.1007/s42979-023-02228-8

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