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Velocity and Temperature of In-Flight Particles and Its Significance in Determining the Microstructure and Mechanical Properties of TBCs

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Acta Metallurgica Sinica (English Letters) Aims and scope

Abstract

The correlation between particle in-flight parameter, defect content and mechanical property of yttria-stabilized zirconia coating was systematically studied in the present work. The melting state of in-flight particle during spraying was simulated using computational fluid dynamics. The results suggested that, with the increase of velocity and temperature of in-flight particles in the plasma jet, the particles changed from partially melted state to fully melted one. As a result, the total defect content of as-sprayed coating gradually decreased, while elastic modulus and microhardness increased correspondingly. However, the fracture toughness of as-sprayed coating reached a maximum value when the total defect content reached approximately 9.1%.

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Acknowledgements

This work was supported by the Collaborative Innovation Center of Advanced Control Valve Project (Grant No. WZYB-XTCX-001). The authors would like to thank Mr. Zijun Ren at Instrument Analysis Center of Xi’an Jiaotong University for the assistance with SEM analysis.

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Authors and Affiliations

  1. State Key Laboratory for Mechanical Behavior of Materials, Xi’an Jiaotong University, Xi’an, 710049, China

    Lei Zhang, Yu Bai & Wei Fan

  2. Wuzhong Instrument Co. Ltd, Wu Zhong, 751100, China

    Tao He, Yu-Shan Ma, Zhan-Dong Chang & Hai-Bo Liu

  3. School of Materials Engineering, Xi’an Aeronautical University, Xi’an, 710077, China

    Fang-Li Yu

  4. Department of Mechanical Engineering, University of Michigan, Dearborn, MI, 48128, USA

    Ben-Qiang Li

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  1. Lei Zhang
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  2. Tao He
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  3. Yu Bai
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  4. Fang-Li Yu
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  5. Wei Fan
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Correspondence to Yu Bai or Yu-Shan Ma.

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Zhang, L., He, T., Bai, Y. et al. Velocity and Temperature of In-Flight Particles and Its Significance in Determining the Microstructure and Mechanical Properties of TBCs. Acta Metall. Sin. (Engl. Lett.) 32, 1269–1280 (2019). https://doi.org/10.1007/s40195-019-00886-3

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  • DOI: https://doi.org/10.1007/s40195-019-00886-3

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