Abstract
In the present paper an attempt is made to establish a response surface methodology based non-linear mathematical model for the friction–wear behaviour of as cast and heat-treated Al6061/9%Gr/WC (with WC at 1, 2 and 3 wt%) metal matrix composites (MMCs). During experimentation, the process parameters, namely percentage of WC, load, sliding distance and sliding velocity have been considered as inputs and wear loss (WL) and coefficient of friction (COF) have been treated as the responses. Results reveal that, for as-cast Al6061/9%Gr/WC hybrid composites, the WL decreases with increase in percentage of WC and increases with the increase in load, sliding distance and sliding velocity. Moreover, COF decreases with increase in percentage of WC and sliding velocity and increases with increase in the load and sliding distance. It has also been observed that the WL and COF of heat treated composites are found to be less than the as cast MMCs. Further, fuzzy grey relational analysis (GRA) has been used to perform the multi objective optimization of the said wear process. Finally, the evidence of wear phenomenon for the said composites have been examined with the help of scanning electron microscopy.
Similar content being viewed by others
References
Chawla K K, Composite Materials Science and Engineering, Springer, New York (2013).
Jones R M, Mechanics of Composite Materials, 2nd edn, Taylor & Francis, Inc., Boca Raton (1999).
Andreas M, and Javier L, Annu Rev Mater Res 40 (2010) 243.
Kaushik N, and Singhaal S, Int J Eng Technol 9 (2017) 3201.
Soni S, and Pandey A, Int J Adv Mech Eng 4 (2014) 767.
Fogagnolo J B, Robert M H, and Torraba J M, Mater Sci Eng 426 (2006) 85.
Ghauri K M, Ali L, Ahmed A, Ahmed R, Din K M, Chaudhary I A, and Karim R A, Pak J Eng Appl Sci 12 (2013) 102.
Vasanth Kumar R, Keshavamurthy R, and Perugu C S, in IOP Conference Series: Materials Science and Engineering, vol 149 (2016), p 1.
Rao T B, J Tribol, https://doi.org/10.1115/1.4037845 (in press).
Radhika N, and Raghu R, J Tribol 139 (2017) 041602-1.
Shouvik G, Prasanth S, and Goutam S, J Miner Mater Charact Eng 11 (2012) 1085.
Basavarajappa S, Chandramohan G, Mahadevan A, Thangavelu M, Subramanian R, and Gopalakrishnan P, Wear 262 (2007) 1007.
Prashanth D G, Karthick C M, Hasan A M, and Amarnath K C J, Int J Sci Eng Res 6 (2015) 740.
Umanath K, Palani Kumar K, and Selvamani S T, Compos Part B 53 (2013) 159.
Kumar R, and Dhiman S, Mater Des 50 (2013) 351.
Singh G, Karla C S, and Singh H, Int J Technol Res Eng 2 (2015) 853.
Altimkok N, Ozsert I, and Findik F, Acta Phys Pol A, 124 (2013) 11.
Ramakoteswara Rao V, Ramanaiah N, and Sarkar M M M, J Mater Res Technol 5 (2016) 377.
Reddy P S, Kesavan R, and Ramnath B V, Silicon, https://doi.org/10.1007/s12633-016-9479-8 (2017).
Ganeshan V G, Def Technol XX (2015) 1.
Selvi S, and Rajasekar E, J Mech Sci Technol 29 (2015) 785.
Sharma P, Khanduja D, and Sharma S, J Mater Res Technol 5 (2016) 29.
Baradeswaran A, Vettivel S C, Perumal A E, Selvakumar N, and Issac R F, Mater Des 63 (2014) 620.
Hemanth Kumar T R, Swami R P, Shekar C, Indian J Eng Mater Sci 20 (2013) 329.
Pradeep S, Dinesh K, and Sharma S, Mater Res Technol 5 (2016) 29.
Zitoun E, and Reddy A C, in 6th International Conference on Materials and Manufacturing Processes, Hyderabad, India (2008), p 115.
Thandalam S K, Ramanathan S, and Sundarrajan S, J Mater Res Technol 4 (2015) 333.
Canakci A, and Arslan F, Int J Adv Manuf Technol 63 (2012) 785.
Pramanik A, Trans Nonferrous Metals Soc China 26 (2016) 348.
Suresh P, Marimuthu K, Ranganathan S, and Rajmohan T, Trans Nonferrous Metals Soc China 24 (2014) 2805.
Rajmohan T, Palanikumar K, and Prakash S, Compos Part B Eng 50 (2013) 297.
Kumar V, and Ramanujam R, Int J Innov Sci Eng Technol 2 (2015) 288.
Raju R S S, and Rao G S, Tribol India 39 (2017) 364.
Dewangan S, Gangopadhyay S, and Biswas C K, Eng Sci Technol Int J 18 (2015) 361.
Pratihar D K, Soft Computing: Fundamentals and Applications, Alpha Science International Limited, Oxford (2015).
Author information
Authors and Affiliations
Corresponding author
Appendix
Appendix
Experiment no. | %Tungsten carbide (WC) | Load (N) | Sliding distance (m) | Sliding velocity (m/s) | As casted | |
---|---|---|---|---|---|---|
Wear loss | COF | |||||
1 | 1 | 10 | 500 | 1 | 0.036 | 0.410 |
2 | 3 | 10 | 500 | 1 | 0.005 | 0.443 |
3 | 1 | 30 | 500 | 1 | 0.083 | 0.399 |
4 | 3 | 30 | 500 | 1 | 0.051 | 0.485 |
5 | 1 | 10 | 2500 | 1 | 0.084 | 0.420 |
6 | 3 | 10 | 2500 | 1 | 0.056 | 0.413 |
7 | 1 | 30 | 2500 | 1 | 0.125 | 0.329 |
8 | 3 | 30 | 2500 | 1 | 0.095 | 0.363 |
9 | 1 | 10 | 500 | 3 | 0.086 | 0.353 |
10 | 3 | 10 | 500 | 3 | 0.055 | 0.330 |
11 | 1 | 30 | 500 | 3 | 0.132 | 0.287 |
12 | 3 | 30 | 500 | 3 | 0.097 | 0.300 |
13 | 1 | 10 | 2500 | 3 | 0.133 | 0.510 |
14 | 3 | 10 | 2500 | 3 | 0.105 | 0.503 |
15 | 1 | 30 | 2500 | 3 | 0.185 | 0.354 |
16 | 3 | 30 | 2500 | 3 | 0.164 | 0.362 |
17 | 2 | 20 | 1500 | 2 | 0.090 | 0.404 |
18 | 2 | 20 | 1500 | 2 | 0.070 | 0.410 |
19 | 2 | 20 | 1500 | 2 | 0.075 | 0.390 |
20 | 2 | 20 | 1500 | 2 | 0.085 | 0.380 |
21 | 1 | 20 | 1500 | 2 | 0.090 | 0.378 |
22 | 3 | 20 | 1500 | 2 | 0.068 | 0.421 |
23 | 2 | 10 | 1500 | 2 | 0.051 | 0.418 |
24 | 2 | 30 | 1500 | 2 | 0.110 | 0.389 |
25 | 2 | 20 | 500 | 2 | 0.049 | 0.433 |
26 | 2 | 20 | 2500 | 2 | 0.090 | 0.441 |
27 | 2 | 20 | 1500 | 1 | 0.351 | 0.420 |
28 | 2 | 20 | 1500 | 3 | 0.399 | 0.385 |
29 | 2 | 20 | 1500 | 2 | 0.143 | 0.393 |
30 | 2 | 20 | 1500 | 2 | 0.151 | 0.390 |
Rights and permissions
About this article
Cite this article
Ponugoti, G., Alluru, G.K. & Vundavilli, P.R. Response Surface Methodology Based Modelling of Friction–Wear Behaviour of Al6061/9%Gr/WC MMCs and Its Optimization Using Fuzzy GRA. Trans Indian Inst Met 71, 2465–2478 (2018). https://doi.org/10.1007/s12666-018-1377-x
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12666-018-1377-x