Skip to main content
Log in

Deep drawing with internal air-pressing to increase the limit drawing ratio of aluminum sheet

  • Materials & Fracture · Solids & Structures · Dynamics & Control · Production & Design
  • Published:
KSME International Journal Aims and scope Submit manuscript

Abstract

The effects of internal air-pressing on deep drawability are investigated in this study to increase the deep drawability of aluminum sheet. The conventional deep drawing process is limited to a certain limit drawing ratio(LDR) beyong which failure will occur. The intention of this work is to examine the possibilities of relaxing the above limitation through the deep drawing with internal air-pressing, aiming towards a process with an increased drawing ratio. The idea which may lead to this goal is the use of special punch that can exert high pressure on the internal surface of deforming sheet during the deep drawing process. Over the ranges of conditions investigated for Al-1050, the local strain concentration at punch nose radius area was decreased by internal air-pressing of punch, and the deep drawing with internal air-pressing was proved to be very effective process for obtaining higher LDR.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  • Chen X. and Sowerby R., 1996, “Blank Development and the Prediction of Earing in Cup Drawing,”International Journal of Mechanical Science, Vol. 8, No. 5, pp. 509–516.

    Article  Google Scholar 

  • Date P.P. and Padmanabhan K.A., 1992, “On the Prediction of the Forming Limit Diagram of Sheet Metals,”International Journal of Mechanical Science, Vol. 34, No. 5, pp. 363–374.

    Article  Google Scholar 

  • Hrivnak A. and Sobotova L., 1992, “The Influence of the Deformation Aging and the Conditions of Stress on the Properties of the Deep Drawing Steel Sheet,”Journal of Materials Processing Technology, Vol. 34, pp. 425–430.

    Article  Google Scholar 

  • Johnson W. and Mellor P.B., 1983,Engineering Plasticity, 2nd Ed., Ellis Horwood, Camelot Press, UK.

    Google Scholar 

  • Kawai N. et al., 1992, “Friction Behavior in the Cup Ironing Process of Aluminum Sheets.,”Journal of Engineering for Industry, Vol. 114, pp. 175–180.

    Google Scholar 

  • Leu D.K., 1997, “Prediction of the Limiting Drawing Ratio and the Maximum Drawing Load in Cup-Drawing,”International Journal of Machine Tools and Manufacture, Vol. 37, No. 2, pp. 201–213.

    Article  Google Scholar 

  • Lange K., 1985,Handbook of Metal Forming, McGraw-Hill, New York, pp. 20–22.

    Google Scholar 

  • Roger P., 1991,Sheet Metal Forming, Adam Hilger, New York, pp. 181–242.

    Google Scholar 

  • Thiruvarudehelvan S. and Loh N.H., 1993, “Drawing of Cylindrical and Hemispherical Cups using an Improved Tooling for Friction-Actuated Blank Holding,”Journal of Materials Processing Technology, Vol. 37, pp. 267–280.

    Article  Google Scholar 

  • Thomas J.F. and Dadras Jr. P., 1981,Modeling of Sheet Forming Processes—An Overview, Wright State Univ., Dayton, Ohio, pp. 1–22.

    Google Scholar 

  • Yossifon S. and Tisosh J., 1991, “On the Dimensional Accuracy of Deep Drawing Products by Hydroforming Processes,”International Journal of Mechanical Science, Vol. 33, No. 4, pp. 279–295.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Young Hoon Moon.

Additional information

First Awhor

Rights and permissions

Reprints and permissions

About this article

Cite this article

Moon, Y.H., Kang, Y.K., Park, J.W. et al. Deep drawing with internal air-pressing to increase the limit drawing ratio of aluminum sheet. KSME International Journal 15, 459–464 (2001). https://doi.org/10.1007/BF03185106

Download citation

  • Received:

  • Revised:

  • Issue Date:

  • DOI: https://doi.org/10.1007/BF03185106

Key Words

Navigation