Abstract
Composite production contributes to air pollution by releasing hazardous pollutants into the atmosphere. This study reviews the emission of styrene from the fibre reinforced plastics composites and thermoset composites manufacturing, formaldehyde emission in wood-based composites production, the national standard for hazardous air pollution in composites production, environmental issues related to health and safety, and the control measures of the composites pollution. Based on the review on styrene emission in fibre reinforced plastics composites and thermoset composites, the styrene emission by composites production through the process of open mould process and closed mould process. Other than that, the production of the wood-based composite is used to produce furniture components, support building as well as interior and exterior uses. Those wood-based composites release volatile organic compounds, VOCs that consist of formaldehyde that is carcinogenic to humans and deteriorating indoor air quality, contributing to environmental issues related to health and safety. For example, the emissions of VOCs and formaldehyde cause cancer and other respiratory diseases, due to the main route of those emissions entering the humans’ bodies is through inhalation. Thus, some of the studies have shown that the emission of chemicals also might cause skin and eye irritations and allergic reactions. In addition, the national standard for hazardous air pollutants in composites production need to be complimented to reduce the air pollutant and control the hazards. Some of the regulations and acts are applying to these issues, including the Clean Air Act (CAA) Amendments 1990, Industrial Code of Practice (ICOP) on Indoor Air Quality, Occupational and Safety (Use and Standard of Exposure Chemical Hazardous to Health) Regulation 2000 (USECHH Regulation), and International Regulations and Guidelines. The controls are made to reduce air pollution or to improve the effect of emissions from composite production to comply with the regulations.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Athanassiadou E, Tsiantzi S, Markessini C (2009) Producing panels with formaldehyde emission at wood levels, pp 2–6. https://www.researchgate.net/publication/242310214
Baley C, Perrot Y, Davies P, Bourmaud A, Grohens Y (2006) Mechanical properties of composites based on low styrene emission polyester resins for marine applications. Appl Compos Mater 13. https://doi.org/10.1007/s10443-005-9000-9
Barereto, J. D. (2018). EPA Quietly Moves to Allow More Toxic Air Pollution that Causes Cancer. Retrieved from https://blog.ucsusa.org/juan-declet-barreto/epa-quietly-moves-to-allow-more-toxic-air-pollution-that-causes-cancer
Cai Z, Ross RJ (2010) Chapter 12. Mechanical properties of wood-based composite materials. In: Wood handbook—wood as an engineering material, pp 1–12. https://doi.org/10.1038/nchembio.2217
Chamberlian A (2018) MACT regulations summary: breaking down NESHAP & MACT regulations. Understanding MACT and NESHAPs could be essential to your business. Retrieved from https://info.era-environmental.com/blog/bid/39728/MACT-Regulations-Summary-Breaking-Down-NESHAP-MACT-Regulations
Clark D, Aurenhammer P, Spear M (2012) Innovative wood-based products. UNECE/FAO Forest Products Annual Market Review 2011–2012:141–151
Crawford S, Lungu CT (2011) Influence of temperature on styrene emission from a vinyl ester resin thermoset composite material. Sci Total Environ 409(18):3403–3408. https://doi.org/10.1016/j.scitotenv.2011.05.042
Cruzan G, Bus JS, Banton MI et al (2017) Editor’s highlight: complete attenuation of mouse lung cell proliferation and tumorigenicity in CYP2F2 knockout and CYP2F1 humanized mice exposed to inhaled styrene for up to 2 years supports a lack of human relevance. Toxicol Sci 159:413–421
Department of Occupational Safety and Health (2000) Federal Subsidiary Legislation. Retrieved from http://www.dosh.gov.my/index.php/en/legislation/regulations-1/osha-1994-act-154/522-pua-131-2000-1/file
Department of Occupational Safety and Health (2016) Indoor air quality. Retrieved from http://www.dosh.gov.my/index.php/en/chemical-management/indoor-air-quality
Di Tomasso C, József Gombos Z, Summerscales J (2014) Styrene emissions during gel-coating of composites. J Clean Prod 83:317–328. https://doi.org/10.1016/j.jclepro.2014.07.051
Eastin IL, Mawhinney DE (2011) Working Paper 120 Japanese F-4Star Formaldehyde Rating Process for Value-Added Wood Products. Center for International Trade in Forest Products (C i n t r a f o r), 7–9
Environmental Protection Agency (2004) An overview of the final rule. Retrieved from https://www.epa.gov/technical-air-pollution-resources
Environmental Protection Agency (2005) Formaldehyde. Retrieved from https://monographs.iarc.fr/wp-content/uploads/2018/06/mono88-6A.pdf
Environmental Protection Agency (2018), Formaldehyde emission standards fir composite wood products. Retrieved from https://www.epa.gov/formaldehyde/formaldehyde-emission-standards-composite-wood-products
Environmental Protection Agency (2018) Introduction to indoor air quality. Retrieved from https://www.epa.gov/indoor-air-quality-iaq/introduction-indoor-air-quality
European Composite Industry Association (2017) Occupational exposure to styrene. Retrieved from http://www.upresins.org/wp-content/uploads/2017/09/170731_UPR_SHG2_EN.pdf
Grande JA (2007) Composites and VOCs: plain and fancy ways to meet emissions rules. Retrieved from https://www.ptonline.com/articles/composites-and-vocs-plain-and-fancy-ways-to-meet-emissions-rules
Hammond D, Garcia A, Feng HA (2011) Occupational exposures to styrene vapor in a manufacturing plant for fibre-reinforced composite wind turbine blades. Ann Occup Hyg 55(6):591e600
IARC (2006) Monographs Vol 88: formaldehyde, 2-butoxyethanol and 1-tert-butoxypropan-2-ol. IARC Monographs, Lyon, France
IARC Monographs Vol 121 Group (2018) Carcinogenicity of quinoline, styrene, and styrene-7,8-oxide. Lancet Oncol 19(June):728–729. https://doi.org/10.1016/S1470-2045(18)30316-4
Kelly TJ, Smith DL, Satola J (1999) Emission rates of formaldehyde from materials and consumer products found in Califomia homes. Environ Sci Technol 33(1):81–88. https://doi.org/10.1021/es980592+
Kim S, Kim JA, Kim HJ, Do Kim S (2006) Determination of formaldehyde and TVOC emission factor from wood-based composites by small chamber method. Polym Testing 25(5):605–614. https://doi.org/10.1016/j.polymertesting.2006.04.008
Liu X, Mason MA, Guo Z, Krebs KA, Roache NF (2015) Source emission and model evaluation of formaldehyde from composite and solid wood furniture in a full-scale chamber. Atmos Environ 122:561–568. https://doi.org/10.1016/j.atmosenv.2015.09.062
National Association of Music Merchants Inc (2018) Formaldehyde emissions from composite wood and wood laminate. Retrieved from https://www.namm.org/issues-and-advocacy/regulatory-compliance/formaldehyde-emissions
Matanoski GM, Tao XG (2003) Styrene exposure and ischemic heart disease: a case-cohort study. Am J Epidemiol 158(10):988–995. https://doi.org/10.1093/aje/kwg247
Matthews TG, Fung KW, Tromberg BJ, Hawthorne AR (1986) Impact of indoor environmental parameters on formaldehyde concentrations in unoccupied research houses. JAPAC 36:1244–1249
Matthews TG, Wilson DL, Thompson AJ, Mason MA, Bailey SN, Nelms LH (1987) Interlaboratory comparison of formaldehyde emissions from particle-board underlayment in small-scale environmental chambers. JAPCA 37:1320–1326
Mendell MJ, Mirer AG (2008) Dampness, mould, and health—a review of epidemiologic evidence for the upcoming WHO guidelines for indoor air quality. Epidemiology 19(6):S136–S137
Mendell MJ (2007) Indoor residential chemical emissions as risk factors for respiratory and allergic effects in children: a review. Indoor Air 17(4):259–277. https://doi.org/10.1111/j.1600-0668.2007.00478.x
Nielsen GD, Larsen ST, Wolkoff P (2013) Recent trend in risk assessment of formaldehyde exposures from indoor air. Arch Toxicol 87(1):73–98
Nunez CM, Ramsey GH, Bahner MA, Clayton CA (1999) An empirical model to predict styrene emissions from fiber-reinforced plastics fabrication processes. J Air Waste Manag Assoc 49(10):1168–1178. https://doi.org/10.1080/10473289.1999.10463912
Nuryawan A, Risnasari I, Sucipto T, Heri Iswanto A, Rosmala Dewi R (2017) Urea-formaldehyde resins: production, application, and testing. IOP Conf Ser Mater Sci Eng 223(1). https://doi.org/10.1088/1757-899X/223/1/012053
Ojala S, Pitkäaho S, Laitinen T, Koivikko NN, Brahmi R, Gaálová J, Matejova L, Kucherov A, Päivärinta S, Hirschmann C, Nevanperä T (2011) Catalysis in VOC abatement. Top Catal 54(16–18):1224–1256. https://doi.org/10.1007/s11244-011-9747-1
Perrot Y, Baley C, Grohens Y, Davies P (2007) Damage resistance of composites based on glass fibre reinforced low styrene emission resins for marine applications. Appl Compos Mater, 67–87. https://doi.org/10.1007/s10443-006-9033-8
Que Z, Furuno T, Katoh S, Nishino Y (2007) Evaluation of three test methods in determination of formaldehyde emission from particleboard bonded with different mole ratio in the urea-formaldehyde resin. Build Environ 42(3):1242–1249. https://doi.org/10.1016/j.buildenv.2005.11.026
Roffael E (2006) Volatile organic compounds and formaldehyde in nature, wood and wood based panels. Holz Als Roh—Und Werkstoff 64(2):144–149. https://doi.org/10.1007/s00107-005-0061-0
Salthammer T, Mentese S, Marutzky R (2010) Formaldehyde in the indoor environment. Chem Rev 110(4):2536–2572. https://doi.org/10.1021/cr800399g
Savage AEO (1985a) United States Patent (19), 19(54), 1–6.
Savage AEO (1985b) United States Patent (19), 19(54), 5–8
Shi S, Walker JCF (2006) Wood-based composites: plywood and veneer-based products. Primary Wood Process Principles Pract 9781402043:391–426. https://doi.org/10.1007/1-4020-4393-7_11
Si H (2018) Indoor air pollution, lung cancer and solutions. Cancer Cell Res 19:464–470
Silberstein S, Grof RA, Ishiguro K, Mulligan JL (1988) Validation of models for predicting formaldehyde concentrations in residences due to press-wood products. JAPCA 38:1403–1411
Takigawa T, Wang BL, Saijo Y et al (2010) Relationship between indoor chemical concentrations and subjective symptoms associated with sick building syndrome in newly built houses in Japan. Int Arch Occup Environ Health 83(2):225–235
Väisänen T, Laitinen K, Tomppo L, Joutsensaari J, Raatikainen O, Lappalainen R, Yli-Pirilä P (2018) A rapid technique for monitoring volatile organic compound emissions from wood–plastic composites. Indoor and Built Environment 27(2):194–204. https://doi.org/10.1177/1420326X16669976
Vandenbroucke AM, Morent R, De Geyter N, Leys C (2011).Non-thermal plasmas for non-catalytic and catalytic VOC abatement. J. Hazard. Mater. 195(x), 30–54. https://doi.org/10.1016/j.jhazmat.2011.08.060
Weschler CJ (2009) Changes in indoor pollutants since the 1950s. Atmos Environ 43(1):153–169. https://doi.org/10.1016/j.atmosenv.2008.09.044
Yu CWF, Crump DR (1999) Review: testing for formaldehyde emission from wood-based products—a review. Indoor and Built Environment 8(5):280–286. https://doi.org/10.1177/1420326X990080050
Acknowledgements
This chapter was written with Nur Intan Shafiqah Roslan, Nurul Syafiqah Illyana Shafie, Nur Shabrina Azreen Mohd Shabri, Fauziatul Syuhada Mansor, and Aimi Athifah Suhaimy.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
Copyright information
© 2022 The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd.
About this chapter
Cite this chapter
Sapuan, S.M., Ilyas, R.A., Asyraf, M.R.M. (2022). Emission of Hazardous Air Pollution in the Composite Production. In: Safety and Health in Composite Industry. Composites Science and Technology . Springer, Singapore. https://doi.org/10.1007/978-981-16-6136-5_3
Download citation
DOI: https://doi.org/10.1007/978-981-16-6136-5_3
Published:
Publisher Name: Springer, Singapore
Print ISBN: 978-981-16-6135-8
Online ISBN: 978-981-16-6136-5
eBook Packages: Chemistry and Materials ScienceChemistry and Material Science (R0)