Abstract
Plasma spray technique is utilized to cover the Induced Draft (ID) fans with 88%WC–12%Co (wt%) powder and 87%Al2O3–13%TiO2 (wt%) powder. The material of ID fan was ASTM A36 steel (IS2062) grade. The main focus of recent study was to investigate the influence of nature and characteristics (mainly hardness, coating thickness, bond strength, and porosity). Two coating powders with dissimilar particle size and their distribution, shape, and density were sprayed by similar parameters of plasma spraying conditions. The morphology of both the coatings was investigated by Scanning Electron Microscopy, which exhibits the sub-micro and micro-sized structure, with same thickness and porosity. Very intense and consistent was obtained and the variation in precursor size does not affect the coating structure.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Bhushan, B., Gupta, B.K.: Handbook of Tribology: Materials, Coatings, and Surface Treatments (1991)
Archard, J.F.: In: Peterson, M.B., Winer, W.O. (eds.) Wear Control Handbook: Wear Theory and Mechanisms. ASME, New York, NY, USA (1980)
Budinski, K.G.: Surface Engineering for Wear Resistance (Retroactive Coverage). Prentice-Hall, Inc, Englewood Cliffs, New Jersey 07632, United States, 1988. 420 (1988)
Sidhu, B.S., Puri, D., Prakash, S.: Characterisations of plasma sprayed and laser remelted NiCrAlY bond coats and Ni3Al coatings on boiler tube steels. Mater. Sci. Eng. A 368(1–2), 149–158 (2004)
Pawlowski, L.: The Science and Engineering of Thermal Spray Coatings. Wiley (2008)
Rhys-Jones, T.N.: Thermally sprayed coating systems for surface protection and clearance control applications in aero engines. Surf. Coat. Technol. 43, 402–415 (1990)
Xiong, Y., Smugeresky, J.E., Schoenung, J.M.: The influence of working distance on laser deposited WC–Co. J. Mater. Process. Technol. 209(10), 4935–4941 (2009)
Singh, H., et al.: Sliding wear performance of high-velocity oxy-fuel spray Al2O3/TiO2 and Cr2O3 coatings. Proc. Inst. Mech. Eng. Part J: J. Eng. Tribol. 222(4), 601–610 (2008)
Yılmaz, R., et al.: Effects of TiO2 on the mechanical properties of the Al2O3–TiO2 plasma sprayed coating. J. Eur. Ceram. Soc. 27(2–3), 1319–1323 (2007)
Hasan, S., Stokes, J.: Design of experiment analysis of the Sulzer Metco DJ high velocity oxy-fuel coating of hydroxyapatite for orthopedic applications. J. Therm. Spray Technol. 20(1–2), 186–194 (2011)
Halling, J.: Introduction: Recent Development in Surface Coating and Modification Processes, pp. 1–2. MEP, London (1985)
Bunshah, R.F. (ed.): Handbook of Deposition Technologies for Films and Coatings: Science, Technology, and Applications. William Andrew (1994)
Hidalgo, V.H., Belzunce Varela, F.J., Fernández Rico, E.: Erosion wear and mechanical properties of plasma-sprayed nickel-and iron-based coatings subjected to service conditions in boilers. Tribol. Int. 30(9), 641–649 (1997)
Hidalgo, V.H., Varela, F.J.B., Menendez, A.C.: In: Proceedings of the 15th International Thermal Spray Conference, NICE, France, vol. 1, pp. 617–621 (1998)
Hidalgo, V.H., Varela, F.J.B., Martinez, S.P., Gijon/E: In: Lugscheider, E., Kammer, P.A. (eds.) Proceedings of the United Thermal Spray Conference. DVS-Verl., pp. 683–686 (1999)
Shibe, V., Chawla, V.: Combating wear of ASTM A36 steel by surface modification using thermally sprayed cermet coatings. In: Advances in Materials Science and Engineering 2016 (2016)
Vargas, F., et al.: Mechanical and tribological performance of Al2O3–TiO2 coatings elaborated by flame and plasma spraying. Surf. Coat. Technol. 205(4), 1132–1136 (2010)
Murthy, J.K.N., Rao, D.S., Venkataraman, B.: Effect of grinding on the erosion behaviour of a WC–Co–Cr coating deposited by HVOF and detonation gun spray processes. Wear 249(7), 592–600 (2001)
Vuoristo, P., Niemi, K., Makela, A., Mantyla, T.: In: Proceedings of the 7th National Thermal Spray Conference, Boston, Massachusetts, pp. 121–126 (1994)
Westergård, R., et al.: The erosion and abrasion characteristics of alumina coatings plasma sprayed under different spraying conditions. Tribol. Int. 31(5), 271–279 (1998)
Wang, D.S., Tian, Z.J., Shen, L.D., et al.: Preparation and characterization of nanostructured Al2O3-13wt.% TiO2 ceramic coatings by plasma spraying. J. Rare Met. 28(5), 465–470 (2009)
Song, E.P., et al.: Effects of critical plasma spray parameter and spray distance on wear resistance of Al2O3–8 wt.% TiO2 coatings plasma-sprayed with nanopowders. Surf. Coat. Technol. 202(15), 3625–3632 (2008)
Goberman, D., et al.: Microstructure development of Al2O3–13wt.% TiO2 plasma sprayed coatings derived from nanocrystalline powders. Acta Mater. 50(5), 1141–1152 (2002)
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2020 Springer Nature Singapore Pte Ltd.
About this paper
Cite this paper
Panwar, V., Chawla, V., Grover, N.K. (2020). Characterization of Plasma Sprayed 87%Al2O3–13%TiO2 and 88%WC–12%Co Coatings on ASTM A36 Steel. In: Singh, S., Prakash, C., Ramakrishna, S., Krolczyk, G. (eds) Advances in Materials Processing . Lecture Notes in Mechanical Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-15-4748-5_25
Download citation
DOI: https://doi.org/10.1007/978-981-15-4748-5_25
Published:
Publisher Name: Springer, Singapore
Print ISBN: 978-981-15-4747-8
Online ISBN: 978-981-15-4748-5
eBook Packages: EngineeringEngineering (R0)