Abstract
The study has investigated key parameter(s), which causes short shot-type defect in the case of a plastic injection moulding process using Shainin DoE methodology. An average rejection rate of around 11% was recorded over a period of three months, due to the presence of short shot-type defect for a bulb holder component (E27). Shainin’s DoE methodology of Red X, based on progressive elimination search principle, was adopted to identify key parameter (s), which caused such defect among the variables selected for the study. Selective tools from Shainin’s DoE methodology were adopted and a particular variation reduction roadmap was prepared to investigate the process. The influential factor identified was the injection time, a solid Red X, i.e. a dominant variation causing variable.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Bhote KR, Bhote AK (2000) World class quality: using design of experiments to make it happen (2nd ed). American Management Association. New York
Khavekar R, Vasudevan H, Ranka D (2016) Suspecting dominant variable that causes porosity defect in a cast made up of aluminium alloy (Lm2) using Shainin’s DoE approach. Int J Adv Mech Civ Eng 3(5):124–130
Khavekar R, Vasudevan H, Modi B (2017) A comparative analysis of Taguchi methodology and Shainin system DoE in the optimization of injection molding process parameters. Mater Sci Eng 225(1):012183–012192
Khavekar R, Vasudevan H, Desai H (2017) Application of Shainin DoE tool to explore unknown variables causing ghost noise in 5th gear cycle of transaxles during NVH testing. Adv Intell Syst Res 137:271–276
Kiatcharoenpol T, Vichiraprasert T (2017) Implementation of Shainin’s DOE: a case of plastic injection molding process. In: Proceedings IEEE IEEM, pp 760–764
Chitali G, Rajiv B (2016) Elimination of oil leakage defect in V series diesel engines using the six sigma technique. In: Proceedings of 6th international & 27th All India Manufacturing Technology, design and research conference (AIMTDR-2016), pp 2151–2155
Jagdheesson AJ, Karunamoorthy L, Arunkumar N (2015) Investigation and improvement in peak failure load of hot staked joints in Starter Motor Armatures using complementing problem-solving tools. J Mech Sci Technol 29(4):1731–1736
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2020 Springer Nature Singapore Pte Ltd.
About this paper
Cite this paper
Khavekar, R., Vasudevan, H., Ranka, D. (2020). Investigating Red X Parameter for Short Shot-Type Defect in Plastic Injection Moulds Using Shainin’s Design of Experiments. In: Vasudevan, H., Kottur, V., Raina, A. (eds) Proceedings of International Conference on Intelligent Manufacturing and Automation. Lecture Notes in Mechanical Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-15-4485-9_55
Download citation
DOI: https://doi.org/10.1007/978-981-15-4485-9_55
Published:
Publisher Name: Springer, Singapore
Print ISBN: 978-981-15-4484-2
Online ISBN: 978-981-15-4485-9
eBook Packages: EngineeringEngineering (R0)