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Experimental and FEA Simulation of Thermal-Fluid Interaction Between TIN Coated Tungsten Carbide Tool and Inconel-825 Workpiece

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Intelligent Manufacturing and Energy Sustainability

Part of the book series: Smart Innovation, Systems and Technologies ((SIST,volume 169))

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Abstract

In the present work, the finite element method (FEM) is used for machining simulations to compute the transient temperature distribution at the cutting tool. The FE numerical simulations were conducted using ANSYS to predict the temperature on the top of tooltip during the cutting action. The primary objective of the present work is to validate the numerical results of the temperature distributions in the TIN coated Tungsten Carbide tool for cutting of Inconel 825 workpiece (turning) with and without the application of coolant. For the same, in present work classical laboratory physical experiment was also carried out to measure temperature at various spatial points of cutting tool. The validation confirms that the temperature solution results obtained from the present numerical FE simulation agree with the physical experimental data. Encouraged by the ability of the present FE numerical to predict rightly the temperature distribution solution results, further numerical studies were carried out using ANSYS FE simulation to conclude that water is effective coolant in the present case when compared to the predecessors’ work recommended coolants.

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Author information

Authors and Affiliations

  1. Mechanical Engineering, Sri Venkateswara College of Engineering and Technology, Chittoor, 517127, Andhra Pradesh, India

    M. Sivaramakrishnaiah

  2. Mechanical Engineering, N.B.K.R. Institute of Science & Technology, Vidyanagar, S.P.S.R., Nellore District, Andhra Pradesh, India

    P. Nandakumar

  3. Mechanical Engineering, JNTU Anantapuramu, Anantapur, Andhra Pradesh, India

    G. Rangajanardhana

Authors
  1. M. Sivaramakrishnaiah
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  2. P. Nandakumar
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  3. G. Rangajanardhana
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Corresponding authors

Correspondence to P. Nandakumar or G. Rangajanardhana .

Editor information

Editors and Affiliations

  1. Department of Mechanical Engineering, Malla Reddy College of Engineering & Technology, Secunderabad, Telangana, India

    A.N.R. Reddy

  2. Department of Mechanical Engineering, Indian Institute of Technology Bombay, Mumbai, Maharashtra, India

    Deepak Marla

  3. School of Aerospace, Mechatronics and Manufacturing Engineering, RMIT University, Bundoora East Campus, Bundoora, Melbourne, VIC, Australia

    Milan Simic

  4. Institute of Informatics and Telecommunications, Reshetnev Siberian State University of Science and Technology, Krasnoyarsk, Russia

    Margarita N. Favorskaya

  5. School of Computer Engineering, KIIT Deemed to be University, Bhubaneswar, Odisha, India

    Suresh Chandra Satapathy

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Sivaramakrishnaiah, M., Nandakumar, P., Rangajanardhana, G. (2020). Experimental and FEA Simulation of Thermal-Fluid Interaction Between TIN Coated Tungsten Carbide Tool and Inconel-825 Workpiece. In: Reddy, A., Marla, D., Simic, M., Favorskaya, M., Satapathy, S. (eds) Intelligent Manufacturing and Energy Sustainability. Smart Innovation, Systems and Technologies, vol 169. Springer, Singapore. https://doi.org/10.1007/978-981-15-1616-0_43

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  • DOI: https://doi.org/10.1007/978-981-15-1616-0_43

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  • Publisher Name: Springer, Singapore

  • Print ISBN: 978-981-15-1615-3

  • Online ISBN: 978-981-15-1616-0

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