Skip to main content

Optimum Parameters for Machining Metal Matrix Composite

  • Conference paper
  • First Online:
Transactions on Engineering Technologies

Abstract

The need for optimum machining parameters has always been of paramount importance for metal cutting. The economics of the process largely depends on selecting the best machining parameters. However, the additional challenge of being environmentally friendly in production while still being cost effective is now imperative. Machining conditions are not always conducive in reducing the carbon footprint when cutting material with a low machinability rating. This is particularly pertinent when aerospace material such as Boron Carbide Particle Reinforced Aluminium Alloy (AMC220bc) is machined. This material falls under the category of a particulate reinforced Metal Matrix Composite (MMC), where the ceramic fibers disrupt the flow of electrons. The result is a decrease in thermal conductivity causing the tool interface temperature to increase, reducing tool life. This research will determine the optimum economic and sustainable machining parameters for this material.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 169.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Hardcover Book
USD 219.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. S. Kalpakjian, S.R. Schmid, Manufacturing engineering and technology (Prentice Hall, Singapore, 2010)

    Google Scholar 

  2. T.J. Drozda, C. Wick, J.T. Benedict, R.F. Veilleux, R. Bakerjian, P.J. Mitchell, Tool and manufacturing engineers handbook : a reference book for manufacturing engineers, managers, and technicians, 4th edn. (SME Publications, Michigan, 1983)

    Google Scholar 

  3. T. Gutowski, C. Murphy, D. Allen, D. Bauer, B. Bras, T. Piwonka, P. Sheng, J. Sutherland, D. Thurston, E. Wolff, Environmentally benign manufacturing: Observations from Japan, Europe and United States. J. Cleaner Prod 13(1), 1–17 (2005)

    Article  Google Scholar 

  4. A.N.I. 14040, Environmental Management—Life Cycle Assessment—Principles and Framework (Standards Australia and Standards New Zealand, The Crescent, Homebush, 1998)

    Google Scholar 

  5. P.S. Sreejith, B.K.A. Ngoi, Dry machining: Machining of the future. J. Mater Process. Technol. 101(1), 287–291 (2000)

    Google Scholar 

  6. R. Roy, A Primer on the Taguchi Method, (Society of Manufacturing Engineers, USA 1990)

    Google Scholar 

  7. S. Tanaydin, Robust design and analysis for quality engineering. Technometrics 40(4), 348 (1998)

    Article  Google Scholar 

  8. N.H. Rafai, M.N. Islam, An investigation into dimensional accuracy and surface finish achievable in dry turning. Mach. Sci. Technol. 13(4), 571–589 (2009)

    Article  Google Scholar 

  9. D. Haughey, Pareto Analysis Step by Step [Online]. Available: http://www.projectsmart.co.uk/pareto-analysis-step-by-step.html (2010)

  10. B. Boswell, M.N. Islam, A. Pramanik, Sustainable machining of aerospace material. In: Proceedings of the World Congress on Engineering 2013 (WCE 2013), Lecture Notes in Engineering and Computer Science. 3–5 July, 2013, (pp. 1869–1876). London (2013)

    Google Scholar 

  11. R. Azouzi, M. Guillot, On-line prediction of surface finish and dimensional deviation in turning using neural network based sensor fusion. Int. J. Mach. Tools Manuf. 37(9), 1201–1217 (1997)

    Article  Google Scholar 

  12. U.A. Dabade, H.A. Sonawane, S.S. Joshi, Cutting forces and surface roughness in machining Al/SiCp composites of varying composition. Mach. Sci. Technol. 14(2), 258–279 (2010)

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Mohammad Nazrul Islam .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2014 Springer Science+Business Media Dordrecht

About this paper

Cite this paper

Boswell, B., Islam, M.N., Pramanik, A. (2014). Optimum Parameters for Machining Metal Matrix Composite. In: Yang, GC., Ao, SI., Gelman, L. (eds) Transactions on Engineering Technologies. Springer, Dordrecht. https://doi.org/10.1007/978-94-017-8832-8_4

Download citation

  • DOI: https://doi.org/10.1007/978-94-017-8832-8_4

  • Published:

  • Publisher Name: Springer, Dordrecht

  • Print ISBN: 978-94-017-8831-1

  • Online ISBN: 978-94-017-8832-8

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics