Abstract
The development of Friction Stir Joining as a new class of fastening technologies promises to open new design possibilities. The ability to join large components into a unitized structure or super panels offers the potential of reducing the number of manufacturing processes; leading to reduced build times, all the while achieving weight savings; a natural for reducing aircraft production and operational CO2 footprint.
Over five years ago a mutli-site Friction Stir Welding project was launched within Bombardier Aerospace to examine these potentials. Fundamental to the project was the advancement of the technology readiness level from then current levels to near production levels presently on our full family of aircraft products; business, regional and mainline feeder. To that end, butt weld and lap weld were principally investigated.
Oral presentation.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Preview
Unable to display preview. Download preview PDF.
References
Pettit, R.G., Wang, J.J., Toh, C.: Validated Feasibility Study of Integrally Stiffened Metallic Fuselage Panels for Reducing Manufacturing Costs. NASA/CR-2000-209343, Langley (2004)
Pettit, R.G., Wang, J.J., Toh, C.:Papers from the Structural Adhesive Bonding Conference Presented, NASA Marshall Space Flight Center, Clearinghouse for Federal Scientific and Technical Information, March 15-15 (1966)
Potter, D.L., et al.: Primary Adhesive Bonded Structure Technology (PABST) Design Handbook for Adhesive Bonding, Report AFFDL-TR-79- 3129, Douglas Aircraft Co., Air Force Flight Development Laboratory (FBA) Air Force Systems Command, WPAFB (1979)
Schliekelmann, R.J.: Adhesive Bonding in the Fokker-VFW F-28 Fellowship, National Technical Information Service, Springfield, Virginia (1973)
Higgins, A.: Adhesive Bonding of Aircraft Structures. Int. J. Adhesion and Adhesives 20(5), 367–376 (2000)
Bishop, John, A.: The History of Redux and the Redux Bonding Process. Int. J. Adhesion and Adhesives 17(4), 287–301 (1997)
Munroe, J., Wilkins, K., Gruber, M.: Integral Airframe Structures (IAS): Validated Feasibility Study of Integrally Stiffened Metallic Fuselage Panels for Reducing Manufacturing Costs. NASA/CR-2000-209337,Langley, p. 138 (2000)
Ioannou, M., Kok, L., McNeil, N., Fielding, T.: New Material and Fatigue Resistant Aircraft Design. In: Simpson, D. (ed.) Proceedings of the 14th ICAF Symposium, Ottawa, Canada, pp. 127–147. EMAS, United Kingdom (1987)
Kok, L.: In: Vermeeren, C. (ed.) Around Glare: a New Aircraft Material in Context, pp. 99–118. Kluwer, Netherlands (2001)
Kok, L.: Resistance Spot Welding in the Caravelle Aircraft. Engineering and Aerospace Technology 34(3), 86–87 (1962)
Gardner, N.K.: Recent advances in the application of resistance welding to airframe construction. Production Engineers Journal 36(4), 238–252 (1957)
Jeffrus, L.F.: Welding: Principles and Applications, 5th edn. Thomson Delmar Learning, p. 8 (2004)
Thomas, W.M., Nicholas, E.D., Needham, J.C., Murch, M.G., Temple-Smith, P., Dawes, C.: Friction-stir butt welding, GB Patent No. 9125978.8, International patent application No. PCT/GB92/02203 (1991)
Kallee, S.W.: Friction Stir Welding at TWI. The Welding Institute (TWI) (2006), http://www.twi.co.uk/content/fswintro.html
Kallee, S.W.: Friction Stir Welding and Processing. In: Rajiv, S., Mishra, M.W. (eds.) ASM International, Materials Park, OH 44073-0002 (2007)
Kallee, S.W.: Model 493.20 Chassis Product Information, MTS Systems Corporation, Eden Prairie, MI 55344-22908 (2004)
Arbegast, W.J.: Using Process Forces as a Statistical Process Control Tool for Friction Stir Welds. In: Jata, K.V., et al. (eds.) Friction Stir Welding and Processing III. TMS (The Minerals, Metals and Materials Society) (2005)
Boldsaikhan, E., Corwin, E.M., Logar, A.M., McGough, J., Arbegast, W.J.: Phase Space Analysis of Friction Stir Weld Quality. In: Mishra, R.S. (ed.) Friction Stir Welding and Processing IV, TMS (2007)
Author information
Authors and Affiliations
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2011 Springer-Verlag Berlin Heidelberg
About this paper
Cite this paper
Kok, L.J.J., Poston, K., Moore, G. (2011). Bombardier Aerospace FSW Demonstrator. In: Komorowski, J. (eds) ICAF 2011 Structural Integrity: Influence of Efficiency and Green Imperatives. Springer, Dordrecht. https://doi.org/10.1007/978-94-007-1664-3_5
Download citation
DOI: https://doi.org/10.1007/978-94-007-1664-3_5
Publisher Name: Springer, Dordrecht
Print ISBN: 978-94-007-1663-6
Online ISBN: 978-94-007-1664-3
eBook Packages: EngineeringEngineering (R0)