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Secondary Raw Material Sources for Precious and Special Metals

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Non-Renewable Resource Issues

Part of the book series: International Year of Planet Earth ((IYPE))

Abstract

Special and precious metals play a key role in modern societies as they are of specific importance for clean technologies and other high-tech equipment. The use of these “technology metals” has accelerated significantly over the past 30 years, and their sufficient future availability is crucial for building a more sustainable society with the help of technology. Recycling can contribute significantly to secure access to these metals, conserve metal resources, and mitigate potential temporary scarcities. If conducted in state-of-the-art processes, recycling of technology metals – which mostly occur in low ore concentrations only – offers as well considerable benefits compared to mining, with respect to energy, land, and water requirements.

While today, very efficient metallurgical processes exist to recover base and precious metals from both primary concentrates and various secondary materials, special metals recovery is usually coupled to the former processes and in many cases still shows potential for improvement. An eco-efficient recycling of technology metals from complex products cannot be achieved without the use of high-tech processes that make use of economies of scale and sophisticated metallurgical flow sheets. The actual achievable recycling rates thereby depend on the setup of the entire recycling chain, from collection and sorting over dismantling/preprocessing down to the final metallurgical metal recovery steps. Decisive factors for the success of such a recycling chain are – in addition to the applied technologies – stakeholder cooperation and the management of interfaces.

The biggest challenge however is to secure that end-of-life products are entering into the most appropriate recycling pathways. Today, a large share of old consumer goods like electronics or cars is – partly illegal – traded across the globe and escapes recycling or ends up in backyard recycling operations with low recovery rates and dramatic impacts on health and environment. This chapter provides an overview on the recycling of technology metals; it elaborates the factors impacting success and shows that legislation can be supportive but that consequent enforcement and new business models are essential to close the loop for consumer products.

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Notes

  1. 1.

     The term technology metals is used in this chapter as a synonym for the precious metals (Au, Ag, and the PGMs Pt, Pd, Rh, Ru, Ir) plus the special/specialty metals (among others In, Ga, Ge, rare earth elements, Sb, Se, Si, Te). The latter group is also sometimes called “minor metals,” in distinction from “major” or base metals such as Al, Cu, Ni, Pb, and Zn.

  2. 2.

     For example, indium recycling gets increasingly more difficult for: target manufacturing  →  spent ITO target  →  scrapings from the sputtering chamber  →  broken or out-of-spec LCD glass  →  entire out-of-spec or obsolete LCD monitor.

  3. 3.

     One example is PGM loss from car catalysts: In contrast to earlier conditions, today’s autocatalysts under European or American driving conditions emit hardly any PGMs during the use phase. However, under typical “developing country” driving conditions (e.g., bad roads, low car maintenance, misfires, bad petrol quality), a catalyst is likely to be mechanically destroyed, and PGMs with broken catalyst ceramic are blown out from the exhaust and dissipated along the roadside.

  4. 4.

     Examples are tantalum or rare earth elements used in electronic applications. Present only in very low concentrations (e.g., in circuit boards), they dilute even more into the slag. Due to their dispersion/dilution, the additional energy needed to recover and recycle the metal can exceed the energy requirement for virgin extraction.

  5. 5.

     Solving the E-Waste Problem (www.step-initiative.org).

  6. 6.

     At metal price levels, as of Oct. 2009: net value  =  recovered metals value minus smelting and refining charges, but without consideration of collection, preprocessing, and shipment costs in the preceding recycling chain. Value can vary significantly depending on specific quality/type (especially for autocatalysts).

  7. 7.

     The focus and system limit were the FR Germany. Global conditions for the materials flow of PGM were, however, adequately considered in the study. Areas of investigation include all relevant application segments for PGMs: automotive catalysts; chemical and oil refining catalysts; glass manufacturing; dental applications; electronics; jewelry; electroplating; fuel cells, etc.

  8. 8.

     It is estimated that about 50% of used IT electronics leave Europe one way or another. For mobile phones, less than 5% of the theoretical recycling potential is currently being realized globally in a compliant way. For 2008, monitoring results for ELV in Germany showed that out of 3.2 million deregistered passenger cars, only 420,421 were recycled in Germany, while 1.75 million were exported as “used cars.” A gap of cars addresses mainly unregistered exports. A recycling rate of 89.2% was reported (Umweltbundesamt 2010), but this refers only to the 420,221 cars scrapped in Germany. Calculated on the 3.2 million deregistrations, Germany’s recycling rate would fall to 13.1%. Although 1.5 million of the exported cars go primarily into other (mainly Eastern) EU states, it can be assumed that a big portion will ultimately leave Europe. The export of about 2.6 million cars represents a secondary materials potential of 1.3 million tons of steel, 180,000 t aluminum, about 110,000 t of other nonferrous metals, and about 6.25 t of PGMs. Significant quantities of ELVs are also exported from other European countries (Buchert et al. 2007).

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Hagelüken, C. (2012). Secondary Raw Material Sources for Precious and Special Metals. In: Sinding-Larsen, R., Wellmer, FW. (eds) Non-Renewable Resource Issues. International Year of Planet Earth. Springer, Dordrecht. https://doi.org/10.1007/978-90-481-8679-2_10

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