Abstract
Hybrid components are commonly produced in two or more separate manufacturing steps. In order to apply fiber-reinforced thermoplastics (FRTP) adhesively to a hot stamped blank, it has to be reheated. Through the integration of production processes of processing hot stamped metal blank and FRTP, it is possible to form and join the two materials simultaneously without reheating the metal component. By setting up an automated experiment to interrupt the cooling step during the hot stamping process at an elevated temperature level, the residual temperature of the metal blank in the quenching phase can be used to enable an adhesive bond of the FRTP to the formed steel. Within the scope of this investigation, a process window suitable for the interruption of the hot stamping process and the subsequent application of the FRTP is determined. Finally, hybrid u-shaped profiles are examined under dynamic loads, demonstrating an increase in the mechanical performance.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Karbasian, H., Tekkaya, A.E.: A review on hot stamping. J. Mater. Process. Technol. 15, 2103–2118 (2010)
Taylor, T., Clough, A.: Critical review of automotive hot-stamped sheet steel from an industrial perspective. Mater. Sci. Technol. 10, 1–53 (2018)
Radhankata, R., Singh, S.B.: Automotive Steels - Design, Processing and Applications. Woodhead Publishing, Metallurgy (2016)
Åkerström, P., Oldenburg, M.: Austenite decomposition during press hardening of a boron steel—Computer simulation and test. J. Mater. Process. Technol. 174(1–3), 399–406 (2006)
Liu, H., Liu, W., Bao, J., Xing, Z., Song, B., Lei, C.: Numerical and experimental investigation into hot forming of ultra high strength steel sheet. J. Mater. Eng. Perform. 20(1), 1–10 (2011)
Hu, P., Ying, L., He, B.: Hot Stamping Advanced Manufacturing Technology of Lightweight Car Body. Springer, Singapore (2017)
LANXESS Homepage. https://lanxess.com/de-DE/Presse/Presseinformationen/2019/09/. Accessed 15 May 2020
Klemt, C.: Verfahrensentwicklung zur Einbringung endlosfaserverstärkter Thermoplaste in metallische Strukturen mittels Patchen, TU Dresden, Dissertation (2016)
Plattform FOREL: PROLEI. Prozesskette für das Fügen endlosfaserverstärkter Kunststoffe mit Metallen in Leichtbaustrukturen
Dau, J., Lauter, C., Damerow, U., Homberg, W., Tröster, T.: Multimaterial systems for tailored automotive structural components. In: Conference Proceedings, 18th International Conference on Composite Materials (2011)
Bader, B., Berlin, W., Demes, M.: Steigerung der Leichtbaugüte durch interdisziplinäre Zusammenarbeit. Lightweight Des. 12(3), 52–57 (2019)
Dreessen, P. C.: Verfahrensentwicklung zur spritzgussintegrierten Herstellung eigenschaftsoptimierter Kunststoff-Metall-Hybridstrukturen, Technische Universität Braunschweig u. Vulkan-Verlag GmbH, Dissertation, Braunschweig (2018)
FOREL Homepage. https://plattform-forel.de/wp-content/uploads/2015/02/Satellit_3D-Hybrid.pdf. Accessed 15 May 2020
Roth, S., Reg, Y., Götz, P., Masseria, F., Hühn, D., Bublitz, D.: Qualitätsgesicherte Prozesskettenverknüpfung zur Herstellung höchstbelastbarer intrinsischer Metall-FKV-Verbunde in 3D-Hybrid-Bauweise - Q-Pro, Dresden (2018)
Demes, M., Beuscher, J., Kühn, M., Dröder, K.: Influencing intermetallic layers of hot stamped steel for adhesively bonded plastic metal hybrids. Key Eng. Mater. 801, 258–263 (2019)
Kühn, M.: Prozessabhängige Eigenschaften strukturierter Warmumformstähle in hybriden Materialverbunden. Schriftenreihe des Instituts für Werkzeugmaschinen und Fertigungstechnik der TU Braunschweig. Vulkan-Verlag, Essen (2019)
Demes, M., Janke, N., Beuscher, J., Kühn, M., Dröder, K.: Process integration of hot stamping steel and thermoforming fibre-reinforced thermoplastics. Procedia CIRP 85, 141–146 (2019)
Gebken, T., Kühn, M., Demes, M., Müller, A., Dröder, K.: Integral manufacturing of plastic-metal hybrids consisting of endless fiber reinforcement using injection molding. MaterialsToday Proc. 8, 804–811 (2019)
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2021 The Author(s), under exclusive license to Springer-Verlag GmbH, DE , part of Springer Nature
About this paper
Cite this paper
Demes, M., Ossowski, T., Kabala, P., Bienia, S., Dröder, K. (2021). Dynamic Performance of Polymer-Steel-Hybrids Manufactured by Means of Process Integration. In: Behrens, BA., Brosius, A., Hintze, W., Ihlenfeldt, S., Wulfsberg, J.P. (eds) Production at the leading edge of technology. WGP 2020. Lecture Notes in Production Engineering. Springer, Berlin, Heidelberg. https://doi.org/10.1007/978-3-662-62138-7_16
Download citation
DOI: https://doi.org/10.1007/978-3-662-62138-7_16
Published:
Publisher Name: Springer, Berlin, Heidelberg
Print ISBN: 978-3-662-62137-0
Online ISBN: 978-3-662-62138-7
eBook Packages: EngineeringEngineering (R0)