Abstract
As an extension to the investment oriented business perspectives, the evaluation and the active usage of Total Cost of Ownership (TCO) concepts are significantly gaining importance in manufacturing companies. TCO subsumes all cost portions that occur for the operator of a machine. While essential shares of the TCO (energy and maintenance) cannot be determined by static calculations, a method for a dynamic calculation of the TCO of production machines is presented. It allows a realistic calculation of the TCO by taking into account individual machine characteristics and behaviour as well as uncertainties over the entire period of ownership.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Preview
Unable to display preview. Download preview PDF.
References
Herrmann, C.: Ganzheitliches Life-Cycle-Management - Nachhaltigkeit und Lebenszyklusorientierung in Unternehmen. Springer, Berlin (2010)
VDI: Guideline 2884 – Purchase, operating and maintenance of production equipment using Life Cycle Costing (LCC). Beuth Verlag, Berlin (2005)
Komarek, J.: Life cycle cost simulation in defence planning. In: RTO SAS symposium on ‘Cost Structure and Life Cycle Cost (LCC) for Military Systems’, Paris, France (2001)
Herrmann, C., Kara, S., Thiede, S.: Dynamic life cycle costing based on lifetime prediction. International Journal of Sustainable Engineering, 1–12 (2011)
Herrmann, C., Thiede, S., Heinemann, T.: Ganzheitliche Ansätze zur Erhöhung der Energie- und Ressourceneffizienz in der Produktion. 10. Karlsruher Arbeitsgespräche Produktionsforschung (2010)
Neugebauer, R.: Energieeffizienz in der Produktion: Untersuchung zum Handlungs- und Forschungsbedarf. Fraunhofer Publica., Berlin (2008)
Plasticseurope: Plastics – the facts,– An analysis of European plastics production demand and recovery for 2010, Brussels, Belgium (2011)
Lange, O.: Generation Golf. Plastverarbeiter 2009(06), 1–3 (2009)
Stauber, R.-C.: The automobile of the future: opportunities and challenges for plastics and plastics technologies. In: Proceedings of the International Conference of Plastics in Automotive Engineering, Düsseldorf, Germany, pp. 1–13 (2009)
Bonnet, M.: Kunststoffe in der Ingenieuranwendung. Vieweg+Teubner, Wiesbaden (2009)
Bünting, F.: Lebenszykluskostenbetrachtungen bei Investitionsgüternin. In: Schweiger, S. (ed.) Lebenszykluskosten optimieren - Paradigmenwechsel für Anbieter und Nutzer von Investitionsgütern, pp. 35–50. Gabler Verlag, Wiesbaden (2009)
Kawauchi, Y., Rausand, M.: Life Cycle Cost (LCC) analysis in oil and chemical process industries. Department of Production and Quality Engineering, Norwegian University of Science and Technology (NTNU) Trondheim, Norway (1999)
Schüle, H.: Verarbeitung von Kunststoffen zu Bauteilen - Urformen. In: Eyerer, P., Hirth, T., Elsner, P. (eds.) Polymer Engineering, pp. 211–218. Springer, Heidelberg (2008)
Rees, H., Catoen, B.: Selecting Injection Molds – Weighing Cost vs. Productivity. Hanser Verlag, München (2006)
Krahn, H., Eh, D., Vogel, H.: 1000 Konstruktionsbeispiele für den Werkzeug- und Formenbau beim Spritzgießen. Hanser Verlag, München (2008)
Stewart, J.: Das Beste aus beiden Welten. Kunststoffe 2006(6), 72–75 (2006)
Thierez, A., Gutowski, T.: An Environmental Analysis of Injection Moulding. In: Proceedings of the 2006 IEEE International Symposium on Electronics and the Environment, Scottsdale, AZ, USA, pp. 195–200 (2006)
Helbig, A.: Energieeffizientes elektrisch- hydrostatisches Antriebssystem am Beispiel der Kunststoffspritzgussmaschine. Shaker Verlag, Aachen (2007)
Bürkle, E., Hammerschmid, J., Würtele, M.: Energetische Systemoptimierung spart Kosten. K-zeitung, 2008(19) (2008)
Dörner, J., Heinzler, F., Wortberg, J.: Kennzahlen zum objektiven Effizienzvergleich? Kunststoffe 2011(7), 31–34 (2011)
Eckhardt, H.: Wirkungsfeld Spritzgießmaschine. In: Reduzierung des Energieverbrauchs beim Spritzgießen, VDI Verlag, Düsseldorf (1995)
Bertsche, B., Lechner, G.: Zuverlässigkeit im Fahrzeug- und Maschinenbau. Springer, Berlin (2004)
Takata, S., Kimura, F., van Houten, F.J.A.M., Westkämper, E., Shpitalni, M., Ceglarek, D., Lee, J.: Maintenance: Changing Role in Life Cycle Management. CIRP Annals – Manufacturing Technology 53(2), 643–655 (2004)
Feldman, K., Jazouli, T., Sandborn, P.: A Methodology for Determining the Return on Investment Associated with Prognostics and Health Management. IEEE Trans. on Reliability 58(2), 305–316 (2009)
Herrmann, C., Bergmann, L., Thiede, S., Torney, M., Zein, A.: Framework for The Dynamic And Life Cycle Oriented Evaluation Of Maintenance Strategies. In: Proceedings of the 3rd International VIDA Conference, Poland, pp. 277–284 (2007)
Fleischer, J., Wawerla, M., Niggeschmidt, S.: Machine Life Cycle Cost Estimation via Monte-Carlo Simulation. In: Proceedings of the 14th CIRP Conference on Life Cycle Engineering 2007 (LCE 2007), Tokyo, Japan, pp. 449–453 (2007)
Kleyner, A., Sandborn, P.: Minimizing Life Cycle Cost by Managing Product Reliability via Validation Plan and Warranty Return Cost. International Journal of Production Economics 112(2), 796–807 (2008)
Folgado, R., Peças, P., Henriques, E.: Life cycle cost technology selection: A case study in the manufacturing of injection molds. International Journal of Production Engineering 128(1), 368–378 (2010)
Weissmann, A., Ananthanarayanan, A., Gupta, S.K., Sriram, R.D.: A systematic methodology for accurate design-stage estimation of energy consumption for injection molded parts. In: Proceedings of the ASME 2010 International Design Engineering Technical Conferences & Computers and Information Engineering Conference, Montreal, Canada, pp. 1–13 (2010)
Author information
Authors and Affiliations
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2012 Springer-Verlag Berlin Heidelberg
About this paper
Cite this paper
Thiede, S., Spiering, T., Kohlitz, S., Herrmann, C., Kara, S. (2012). Dynamic Total Cost of Ownership (TCO) Calculation of Injection Moulding Machines. In: Dornfeld, D., Linke, B. (eds) Leveraging Technology for a Sustainable World. Springer, Berlin, Heidelberg. https://doi.org/10.1007/978-3-642-29069-5_47
Download citation
DOI: https://doi.org/10.1007/978-3-642-29069-5_47
Publisher Name: Springer, Berlin, Heidelberg
Print ISBN: 978-3-642-29068-8
Online ISBN: 978-3-642-29069-5
eBook Packages: EngineeringEngineering (R0)