Abstract
Outotec has developed an operator training simulator (OTS) platform suitable for various hydrometallurgical processes. The complete solution is run in the cloud, where virtual client instances can be managed on-demand. The aim is to build a generalizable model that produces coherent results even when operating outside of ideal parameters, allowing the operator to train in unsteady state conditions such as start-up and shutdown. Complex software products are commonly associated with significant development time and cost. Utilizing modular software architecture, only the control system and process model are tailored for the OTS, whereas modules such as user administration and cloud-based client machine spawning can be imported, shortening development time. A generic acidic pressure oxidation process (POX) operator training simulation consisting of feed preparation, autoclave, dual-stage flash evaporation and off-gas scrubbing is described. Process is simulated using Outotec HSC Sim 9 process simulator and controlled by Siemens Simatic PCS7 control system.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Moilanen J, Lamberg P (2010) Virtual Experience for operator training. In: Proceedings of the 7th international mineral processing seminar (PROCEMIN 2010), Santiago, Chile
Roine T, Kaartinen J, Lamberg P (2011) Training simulator for flotation process operators. In: Proceedings of the 18th IFAC world congress (IFAC 2011), Milan, Italy
Ruonala M, Haakana T, Runkel M, Hammerschmidt J, van Niekerk J (2016) Outotec refractory gold technologies; comparison and discussion of different pre-treatment methods. In: Proceedings of ALTA 2016 Gold-PM sessions (ALTA 2016), Perth, Australia
Eerola J (2017) A generic, dynamic and GUI-configurable unit model for hydrometallurgical applications. M.Sc. Thesis. Aalto University School of Science, Finland
Lowson RT (1982) Aqueous oxidation of pyrite by molecular oxygen. Chem Rev 82(5):461–497
Papangelakis VK, Demopoulos GP (1991) Acid pressure oxidation of pyrite: reaction kinetics. Hydrometallurgy 26:309–325
Long H, Dixon DG (2004) Pressure oxidation of pyrite in sulfuric acid media: a kinetic study. Hydrometallurgy 73:335–349
Fogler HS (2011) Elements of chemical reaction engineering. Prentice Hall, USA
Tiihonen J, Haakana T, O’Callaghan J (2013) Outotec pressure oxidation—more out of sulfide ore. In: Proceedings of the world gold conference (AusIMM 2013), Brisbane, Australia
Tromans D (1998) Temperature and pressure dependent solubility of oxygen in water: a thermodynamic analysis. Hydrometallurgy 48:327–342
Tromans D (1998) Oxygen solubility modeling in inorganic solutions: concentration, temperature and pressure effects. Hydrometallurgy 50:279–296
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2018 The Minerals, Metals & Materials Society
About this paper
Cite this paper
Loponen, M., Lillkung, K. (2018). Building a Cloud-Based Operator Training Simulation Software for Pressure Oxidation Process. In: Davis, B., et al. Extraction 2018. The Minerals, Metals & Materials Series. Springer, Cham. https://doi.org/10.1007/978-3-319-95022-8_120
Download citation
DOI: https://doi.org/10.1007/978-3-319-95022-8_120
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-95021-1
Online ISBN: 978-3-319-95022-8
eBook Packages: Chemistry and Materials ScienceChemistry and Material Science (R0)