Abstract
Additive Manufacturing (AM) enables designers to consider the benefits of digital manufacturing from the early stages of design. This may include the use of part integration to combine all required functions, utilizing multiple materials, moving assemblies, different local properties such as colour and texture, etc. Cost analysis can also be factored in throughout the entire value chain, from design to the finishing operations in comparison to traditional processes and conventional ways of working. Therefore, the concept of Design for Additive Manufacturing (DfAM) is more than a geometrical issue on a CAD system, and not limited only to topological optimization or lattice integration.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
3D Systems Inc. (2015a). Design Guide—Brass inserts for SLS parts. Retrieved from January 10, 2018, from http://www.3dsystems.com/sites/www.3dsystems.com/files/brass_inserts_guide_for_sls_parts_0.pdf.
3D Systems Inc. (2015b). SLS® plastics design guide. Retrieved January 10, 2018, from http://www.3dsystems.com/resources/sls-plastics-design-guide.
Adam, G. A. O., & Zimmer, D. (2014). Design for additive manufacturing: Element transitions and aggregated structures. CIRP Journal of Manufacturing Science and Technology, 7, 20–28.
Altaf, K., Rani, A. M. A., & Raghavan, V. R. (2013). Prototype production and experimental analysis for circular and profiled conformal cooling channels in aluminium filled epoxy injection mould tools. Rapid Prototyping Journal, 19(4), 220–229.
Atzeni, E., & Salmi, A. (2012). Economics of additive manufacturing for end-usable metal parts. The International Journal of Advanced Manufacturing Technology, 62(9–12), 1147–1155.
Barlier, C., & Bernard, A. (2015). Fabrication additive: Du Prototypage Rapide à l’impression 3D. Dunod.
Baumers, M. (2012). Economic aspects of additive manufacturing: Benefits, costs and energy consumption. Doctoral dissertation.
Bernard, A., & Fischer, A. (2002). New trends on rapid product development. CIRP Annals—Manufacturing Technology, 51(2), 635–652.
Bernard, A., Delplace, J. C., Perry, N., & Gabriel, S. (2003). Integration of CAD and rapid manufacturing for sand casting optimisation. Rapid Prototyping Journal, 9(5), 327–333.
Bobbio, L. D., Otis, R. A., Borgonia, J. P., Dillon, R. P., Shapiro, A. A., Liu, Z.-K., et al. (2017). Additive manufacturing of a functionally graded material from Ti-6Al-4 V to Invar: Experimental characterization and thermodynamic calculations. Acta Materalia, 127, 133–142.
Brackett, D., Ashcroft, I., & Hague, R. (2011). Topology optimization for additive manufacturing, In 22nd Proceedings of the SFF Symposium, Austin, TX.
di Angelo, L., & di Stefano, P. (2011). A neural network-based build time estimator for layer manufactured objects. The International Journal of Advanced Manufacturing Technology, 57(1–4), 215–224.
Doubrovski, E. L., Verlinden, J. C., & Horvath, I. (2012). First steps towards collaboratively edited design for additive manufacturing knowledge. In Solid Freeform Fabrication Symposium (pp. 891–901).
Gao, T., & Zhang, W. (2010). Topology optimization involving thermo-elastic stress loads. Structural and Multidisciplinary Optimization, 42(5), 725–738.
Gibson, I., Rosen, D. W., & Stucker, B. (2010). Additive Manufacturing Technologies: Rapid Prototyping to Direct Digital Manufacturing. New York: Springer.
Grimm, T. A. (2010) 3D printer benchmark: North American Edition. TA Grimm & Associates Inc. Retrieved January 10, 2015, from www.tagrimm.com.
Hopkinson, N., & Dickens, P. (2003). Analysis of rapid manufacturing—Using layer manufacturing processes for production. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, 217(1), 31–39.
Huang, Y., Leu, M. C., Mazumder, J., & Donmez, A. (2015). Additive manufacturing: current state, future potential, gaps and needs, and recommendations. Journal of Manufacturing Science and Engineering, 137(1), 014001.
Kellens, K., Yasa, E., Renaldi, R., Dewulf, W., Kruth, J. P., & Duflou, J. (2011). Energy and resource efficiency of SLS/SLM processes (Keynote Paper). In SFF Symposium 2011 (pp. 1–16).
Kim, D. B., Witherell, P., Lipman, R., & Feng, S. C. (2015). Streamlining the additive manufacturing digital spectrum: A systems approach. Additive Manufacturing, 5, 20–30.
Li, F. (2006) Automated cost estimation for 3-Axis CNC milling and stereolithography rapid phototyping. Retrieved January 3, 2018, from http://mspace.lib.umanitoba.ca/jspui/handle/1993/8882.
Lindeman, C., Jahnke, U., Moi, M., Koch, R. (2012). Analyzing product lifecycle costs for a better understanding of cost drivers in additive manufacturing. In Solid Freeform Fabrication Symposium—An Additive Manufacturing Conference, vol. 23.
Materialise, N. V. (2015). Design guides homepage. Retrieved January 2, 2018, from https://i.materialise.com/materials/design-guides.
Mehnen, J., Ding, J., Lockett, H., & Kazanas, P. (2014). Design study for wire and arc additive manufacture. International Journal of Product Development 20, 19(1–3), 2–20.
Mueller, B., Gebauer, M., Polster, S., Neugebauer, R., Malek, R., Kotzian, M., & Hund, R. (2013). Resource-efficient hot sheet metal forming by innovative die cooling with laser beam melted tooling components. In High Value Manufacturing: Advanced Research in Virtual and Rapid Prototyping: Proceedings of the 6th International Conference on Advanced Research in Virtual and Rapid Prototyping. CRC Press.
Pelaingre, C., Barlier, C., Levaillant, C., & Batoz, J. L. (2002). Rapid Tooling for Thermoplastic injection molding: A cooling channels innovating design method for molds; RPD and Moulds Event 2002 (Moldes); CENTIFE, Mariagrande, Portugal; 7–11 October 2002.
Pelaingre, C., Barlier, C., & Thabourey J. (2004). Innovating cooling channels system by the Stratoconception process; ProtoDesign, Feria Valencia; Valencia, Espagne; 6 mai 2004.
Rickenbacher, L., Spierings, A., & Wegener, K. (2013). An integrated cost-model for selective laser melting (SLM). Rapid Prototyping Journal, 19(3), 208–214.
Ruffo, M., Tuck, C., & Hague, R. (2006). Cost estimation for rapid manufacturing-laser sintering production for low to medium volumes. Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 220(9), 1417–1427.
Rumpf, R. C., Pazos, J., Garcia, C. R., Ochoa, L., & Wicker, R. (2013). 3D printed lattices with spatially variant self-collimation. Progress in Electromagnetics Research, 139, 1–14.
Seepersad, C. C. (2014). Challenges and opportunities in design for additive manufacturing. 3D Printing and Additive Manufacturing, 1(1), 10–13.
Shapeways (2016) Materials homepage. Retrieved January 02, 2018, from http://www.shapeways.com/materials/.
Stratasys Ltd. (2015a) Direct metal laser sintering (DMLS) design guideline. Retrieved January 02, 2016, from https://www.stratasysdirect.com/resources/direct-metal-laser-sintering-dmls/.
Stratasys Ltd. (2015b). Fused deposition modeling design guideline. Retrieved January 02, 2018, from https://www.stratasysdirect.com/resources/fused-deposition-modeling/.
Stratasys Ltd. (2015c). Laser sintering design guideline. Retrieved January 02, 2018, from https://www.stratasysdirect.com/resources/laser-sintering/.
Teitelbaum, G. A. (2009). Proposed build guidelines for use in fused deposition modeling to reduce build time and material volume. ProQuest.
Teufelhart, S., & Reinhart, G. (2012). Optimization of strut diameters in lattice structures. In Proceedings of the 23rd Solid Freeform Fabrication (SFF) Symposium.
Thomas D.S., & Gilbert, S.W. (2014). Costs and Cost Effectiveness of Additive Manufacturing; A Literature Review and Discussion. NIST Special Publication 1176.
Thomas, D. (2009). The development of design rules for selective laser melting. Doctoral dissertation, University of Wales.
Thompson, M. K., Stolfi, A., & Mischkot, M. (2016a). Process chain modeling and selection in an additive manufacturing context. CIRP Journal of Manufacturing Science and Technology, 12, 25–34.
Thompson, M. K., Moroni, G., Vaneker, T., Fadel, G., Campbell, I., Gibson, I., et al. (2016b). Design for additive manufacturing: Trends, opportunities, considerations, and constraints. CIRP Annals-Manufacturing Technology, 65(2), 737–760.
Vayre, B., Vignat, F., & Villeneuve, F. (2013). Identification on some design key parameters for additive manufacturing: Application on electron beam melting. Procedia CIRP, 7, 264–269.
Vayre, B., Vignat, F., & Villeneuve, F. (2012). Designing for additive manufacturing. Procedia CIRP, 3, 632–637.
Yan, C., Hao, L., Hussein, A., & Raymont, D. (2012). Evaluations of cellular lattice structures manufactured using selective laser melting. International Journal of Machine Tools and Manufacture, 62, 32–38.
Zhang, Y., & Bernard, A. (2013). Generic build time estimation model for parts produced by SLS. In High value manufacturing: Advanced research in virtual and rapid prototyping. Proceedings of the 6th International Conference on Advanced Research in Virtual and Rapid Prototyping (pp. 43–48).
Zhang, Y., Bernard, A., Munguia Valenzuel, J., & Karunakaran, K. P. (2015). Fast adaptive modeling method for build time estimation in Additive Manufacturing. CIRP Journal of Manufacturing Science and Technology, 10, 49–60.
Zhang, Y., Bernard, A., Gupta, R. K., & Harik R. (2016). Feature based orientation optimization for additive manufacturing. Rapid Prototyping Journal, 22(2).
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2019 Springer International Publishing AG, part of Springer Nature
About this chapter
Cite this chapter
Bernard, A., Thompson, M.K., Moroni, G., Vaneker, T., Pei, E., Barlier, C. (2019). Functional, Technical and Economical Requirements Integration for Additive Manufacturing Design Education. In: Pei, E., Monzón, M., Bernard, A. (eds) Additive Manufacturing – Developments in Training and Education. Springer, Cham. https://doi.org/10.1007/978-3-319-76084-1_12
Download citation
DOI: https://doi.org/10.1007/978-3-319-76084-1_12
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-76083-4
Online ISBN: 978-3-319-76084-1
eBook Packages: EngineeringEngineering (R0)