Abstract
The modern requirements for lightweight products force one to make constructional materials with brand new properties. One such group of materials that meets these demands are fiber-reinforced metal-matrix composites. A combination of light and good deformable aluminum with a strong fiber allows obtaining high strength, ductility and corrosion resistance in a single product. In the present article the application of energy-efficient technology of twin-roll casting for production of flat aluminum-matrix composites reinforced with carbon and glass fiber is observed. The corresponding experimental study on the manufacturing of thin strips of pure aluminum reinforced with carbon and glass fiber rovings was carried out using a 370 mm roll diameter labor twin-roll caster. The obtained flat products of 3…5 mm thickness were analyzed by means of mechanical tests and electron microscopy. The results have shown a great potential of the twin-roll casting for production of high-strength fiber-reinforced aluminum strips.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Preview
Unable to display preview. Download preview PDF.
References
Federico M. Mazzolani, “The structural use of aluminium: design and application,” Light-Weight Steel and Aluminium Structures: ICSAS’99 (1999), 475–486.
W. Heinrich and J. Nixdorf, “Die Faser-und Fadenverstärkung von plastischen und spröden Matrixmaterialien,” Materialwissenschaft und Werkstofftechnik2 (8)(1971), 398–405.
Pankar K. Mallick, Fiber-reinforced composites: materials, manufacturing, and design (Boca Raton, FL, USA: CRC press, 2007), 6–60.
C. Hausmann et al., “Zur Kompatibilität verschiedener Al und Mg C-Faser-Systeme hergestellt mittels Squeeze Casting,” Verbundwerkstoffe und Werkstoffverbunde (Hamburg: WILEYVCH, 1999), 153–158.
A. Evans, C. San Marchi and A. Mortensen, Metal matrix composites in industry: an introduction and a survey (New York, NY: Springer Science & Business Media, 2013), 39–65.
J. Clausen et al. “Integration of glass fibre structures in aluminium cast parts for CFRP aluminium transition structures,” Procedia Materials Science2 (2013), 197–203.
E. Neussl, P. R. Sahm and H.M. Flower, “Continuous Fiber Reinforced Aluminum Matrix Composites-Influence of the Alloy Composition on the Mechanical Properties,” Advanced Engineering Materials2 (9) (2000), 587–592.
A. Dorner-Reisel et al, “Investigation of interfacial interaction between uncoated and coated carbon fibres and the magnesium alloy AZ91,” Analytical and bioanalytical chemistry 374 (4) (2002), 635–638.
B. Wielage and A. Dorner, “Corrosion studies on aluminium reinforced with uncoated and coated carbon fibres,” Composites science and technology 59 (8) (1999), 1239–1245.
H.-D. Steffens et al. “Carbide formation in aluminium-carbon fibre-reinforced composites,” Journal of materials science 32 (20) (1997), 5413–5417.
K. Nestler et al, “CVD-Beschichtung von Fasergeweben und ihre Verarbeitung im Liquid Silicon Infiltration Process (LSI-Verfahren),” Verbundwerkstoffe: 14. Symposium Verbundwerkstoffe und Werkstoffverbunde. Wiley-VCH Verlag GmbH & Co. KGaA, 405–410.
E. Pippel et al., “Interlayer structure of carbon fibre reinforced aluminium wires,” Journal of Materials Science 35 (9) (2000), 2279–2289.
Asuha et al., “Effects of postmetallization annealing on ultrathin SiO2 layer properties,” Applied Physics Letters 80 (22) (2002), 4175–4177.
G. H. Frischat, “Evidence for calcium and aluminum diffusion in SiO2 glass,” Journal of the American Ceramic Society 52 (11) (1969), 625.
S.C. Sharma et al., “Aging characteristics of short glass fiber reinforced ZA-27 alloy composite materials,” Journal of materials engineering and performance 7 (6) (1998), 747–750.
M. Ferry, Direct strip casting of metals and alloys, (Boca Raton, FL, USA: CRC Press, 2006), 63–100.
O. Grydin, M. Schaper and V. Danchenko, “Twin-roll casting of high-strength age-hardened aluminium alloys.” Metallurgical and Mining Industry 3 (7) (2011), 7–16.
O. Grydin, “Twin-roll casting of aluminum-steel clad strips,” Journal of Manufacturing Processes, 15 (4) (2013), 501–507.
T. Haga et al., “Roll Casting of Net Inserted Aluminum Alloy Strip,” International Journal of Material Forming 3 (1) (2010), 1063–1066.
H. Klose, “Beitrag zur Berechnung, Herstellung und Charakterisierung von verstärkten Aktivloten” (Ph. D. thesis, TU Chemnitz, 1999), 91–92.
A. Dorner-Reisel, “Twin-roll casting of light metals and composite materials,” Aluminium, 88 (11) (2012), 59–63.
B. Wielage, J. Rahm and A. Dorner, “Herstellen von Verbundwerkstoffen durch Bandgießen bzw. Gießwalzen,” Patent DE19605398 A1 (1997).
J. Rahm, “Beitrag zur Herstellung langfaserverstärkter Aluminium-Matrix-Verbundwerkstoffe durch Anwendung der Prepregtechnik” (Ph. D. thesis, TU Chemnitz, 2007), 47–82.
O. Grydin et al., “Experimental twin-roll casting equipment for production of thin strips,” Metallurgical and Mining Industry, 2 (5) (2010), 348–354.
Author information
Authors and Affiliations
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2016 TMS (The Minerals, Metals & Materials Society)
About this chapter
Cite this chapter
Grydin, O., Stolbchenko, M., Schaper, M. (2016). Twin-Roll Casting of Carbon Fiber-Reinforced and Glass Fiber-Reinforced Aluminum Strips. In: Williams, E. (eds) Light Metals 2016. Springer, Cham. https://doi.org/10.1007/978-3-319-48251-4_168
Download citation
DOI: https://doi.org/10.1007/978-3-319-48251-4_168
Publisher Name: Springer, Cham
Print ISBN: 978-3-319-48615-4
Online ISBN: 978-3-319-48251-4
eBook Packages: Chemistry and Materials ScienceChemistry and Material Science (R0)