Demonstration of Improved Dilution Tolerance Using a Production-Intent Compact Nanosecond Pulse Ignition System

Abstract

Transient plasma ignition using nanosecond pulses has demonstrated the potential to enable improved fuel economy and reduced emissions by enabling lean and EGR limit extension in dilute burn engines. Existing spark ignition technology is not adequate because the energy transfer mechanisms between the spark and the fuel-air mixture are not efficient enough to guarantee stable ignition for dilute mixtures at high-load conditions. Additionally, long duration sparks and other advanced ignition solutions that require increased energy delivered accelerate spark plug electrode wear. To date, non-thermal plasma ignition with nanosecond pulses have demonstrated a lean ignition limit beyond an air/fuel ratio of 24 [1], demonstrated high-pressure ignition at densities equivalent to over 100 bar at the time of ignition [2], and demonstrated stable (COV <3 %) ignition at EGR dilution levels >20 % [3]. While low-energy nanosecond pulses have demonstrated strong performance compared to existing solutions, they currently only exist on the market in laboratory systems, rather than a production ready system in a single rugged, weather-proof, under-the-hood enclosure. Transient Plasma Systems (TPS) has recently demonstrated the potential for a retroffitable solution similar to coil-on-plug architecture that allows a direct replacement of existing ignition technology without any engine modification. The system was run on a gasoline direct injection engine at Argonne National Laboratory and demonstrated the same trends as previously observed with research grade systems, including lean and EGR limit extension and more stable ignition across a range of loads. The system was capable of delivering 30 kV pulses in bursts of up to 20 pulses at 30 kHz, and demonstrated stable combustion at an air/fuel ratio of 23.5, exhaust gas recirculation of 23 %, and ignition at 19.2 bar with COV <3 % using only 20 kV pulses.