Abstract
In the aim to set up a robotized assembly process, this article studies the feasibility of Friction Forge Riveting (FFR) for industrial application as it can be considered as a good alternative for reinforcing multi-material assemblies. A finite element study is developed using Abaqus® and it enables the deformation of a cylindrical bar into the shape of a rivet by friction. The sensibility of the assembly parameters is taken into account in this study. A thermomechanical axisymmetric model for an aluminum rivet formed by a tungsten-lanthanum tool is proposed. A remeshing algorithm developed using Python is used in the simulation because of the large strain induced during the process. The simulation of the thermomechanical behavior of the rivet is important for the improvement of this innovative process. Experimental studies were developed in a CNC machine and the force and temperature data is compared with the simulation.
This is a preview of subscription content, log in via an institution to check access.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Similar content being viewed by others
References
Repetto, E.A., Radovitzky, R., Ortiz, M., Lundquist, R.C., Sandstrom, D.R.: A finite element study of electromagnetic riveting. J. Manuf. Sci. Eng. 121(1), 61–68 (1999). https://doi.org/10.1115/1.2830576
Cao, Z., Zuo, Y.: Electromagnetic riveting technique and its applications. Chin. J. Aeronaut. 33(1), 5–15 (2020). https://doi.org/10.1016/j.cja.2018.12.023
Cheraghi, S.H.: Effect of variations in the riveting process on the quality of riveted joints. Int J Adv Manuf Technol 39(11–12), 1144–1155 (2008). https://doi.org/10.1007/s00170-007-1291-6
Korbel, A.: Effect of aircraft rivet installation process and production variables on residual stress, clamping force and fatigue behaviour of thin sheet riveted lap joints. Thin-Walled Structures 181 (2022). https://doi.org/10.1016/j.tws.2022.110041
Xie, Z., Chen, F., He, W.: The effects of ultrasonic vibration on riveting quality. Scientific Reports 12 (2022). https://doi.org/10.1038/s41598-022-17095-1
Manes, A., Giglio, M., Viganò, F.: Effect of riveting process parameters on the local stress field of a T-joint. Int. J. Mech. Sci. 53(12), 1039–1049 (2011). https://doi.org/10.1016/j.ijmecsci.2011.07.013
Lepretre, E., Chataigner, S., Dieng, L., Cannard, H.: Numerical and experimental investigations of hot driven riveting process on old metal structures | Elsevier Enhanced Reader. Eng. Struct. 127, 583–593 (2016). https://doi.org/10.1016/j.engstruct.2016.08.056
Adam, L.: Etude expérimentale et numérique du procédé d’assemblage par fixations aveugles dans des structures composites. Phd Thesis, Institut National des Sciences Appliquées de Toulouse (2011)
Abdelal, G.F., Georgiou, G., Cooper, J., Robotham, A., Levers, A., Lunt, P.: Numerical and experimental investigation of aircraft panel deformations during riveting process. J. Manuf. Sci. Eng. 137(1), 011009 (2015). https://doi.org/10.1115/1.4028923
Ni, R., Hou, W., Shen, Y., Liu, W., Cao, F., Sun, T.: Friction forge riveting: a new joining method for connecting 40Cr steel and TC4 titanium alloy. J. Manuf. Process. 68, 79–89 (2021). https://doi.org/10.1016/j.jmapro.2021.07.008
Ni, R., Liu, L., Shen, Y., Cao, F., Yan, Y., Liu, W.: Friction forge riveting of AA6061-T6 and TA2 plates with large diameter TA2 titanium rivets. J. Mater. Process. Technol. 294, 117119 (2021). https://doi.org/10.1016/j.jmatprotec.2021.117119
Ni, R., et al.: Simulation-based parameter optimization of friction forge riveting for AA6061-T6 and TA2 with TA2 titanium rivet. J. Manuf. Process. 83, 1–13 (2022). https://doi.org/10.1016/j.jmapro.2022.08.027
Lauro, C., Brandão, L., Baldo, D., Reis, R.A., Davim, J.: Monitoring and processing signal applied in machining processes – a review. Measurement 58, 73–86 (2014). https://doi.org/10.1016/j.measurement.2014.08.035
Deshpande, S., Bouzid, A., Lagarrigue, P., Landon, Y., Araujo, A.C.: Data Maps for Material Identification in Helical Milling by Spindle Power Monitoring
Metallic Materials Properties Development and Standardization (MMPDS-01), Office of Aviation Research. Washington: Federal Aviation Administration (2003)
Ijaz, H., Zain-ul-abdein, M., Saleem, W., Asad, M., Mabrouki, T.: Modified Johnson-Cook plasticity model with damage evolution: application to turning simulation of 2XXX aluminium alloy. J. mech. 33(6), 777–788 (2017). https://doi.org/10.1017/jmech.2017.11
Johnson, G., Cook, W.: A Constitutive Model And Data For Metals Subjected to Large Strains, High Strain Rates and High Temperatures. Hague: Seventh International Symposium on Ballistics, pp. 541–547 (1983)
Acknowledgements
This work was carried out with the support of the DGA in partnership with the companies Avantis Project and Latécoère.
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2024 The Author(s), under exclusive license to Springer Nature Switzerland AG
About this paper
Cite this paper
Tan, I., Daidié, A., Cohen, G., Araujo, AC. (2024). Study of the Friction Forge Riveting (FFR) Process and Numerical Simulation. In: Mocellin, K., Bouchard, PO., Bigot, R., Balan, T. (eds) Proceedings of the 14th International Conference on the Technology of Plasticity - Current Trends in the Technology of Plasticity. ICTP 2023. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-031-41341-4_20
Download citation
DOI: https://doi.org/10.1007/978-3-031-41341-4_20
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-031-41340-7
Online ISBN: 978-3-031-41341-4
eBook Packages: EngineeringEngineering (R0)