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Numerical Simulations of Mixture Formation to Ensuring the Quality of Thermal Deburring

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Advances in Mechanical and Power Engineering (CAMPE 2021)

Part of the book series: Lecture Notes in Mechanical Engineering ((LNME))

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Abstract

The paper refers to the issues of ensuring the quality of Thermal Energy Method (TEM) processing of complex-shaped parts. The required energy of TEM processing depends on the accuracy of the fuel mixture, bearing in mind its component composition, stability and homogeneity. To gain further insight into mixture formation near structural elements of complex-shaped parts a sphere with blind holes having different length-to-diameter ratios were considered. To investigate the effect of the mixture formation in the chamber a numerical simulation for two strategies of filling was conducted, particularly a sequential filling of the chamber with the mixture components and filling the chamber with a prepared mixture of a given composition. A criterion based on the fuel mass fraction distribution was used to assess the quality of the fuel mixture with the possibility of the quality assessment in the individual subareas. The state of the mixture while mutual diffusion of its components and mixing with the residual velocity of gas movement was simulated and the required value of the holding time was determined. Obtained results show that the heterogeneity of the fuel mixture effects significantly the distribution and magnitude of the acting heat fluxes. It is proved that to ensure the degree of the mixture homogeneity required for accurate TEM processing, it is preferable to fill the chamber with the prepared mixture.

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Authors and Affiliations

  1. O. M. Beketov National University of Urban Economy in Kharkiv, 17 Marshala Bazhanova Street, Kharkiv, 61002, Ukraine

    Sergiy Plankovskyy & Yevgen Tsegelnyk

  2. National Aerospace University “Kharkiv Aviation Institute”, 17 Chkalova Street, Kharkiv, 61070, Ukraine

    Olga Shypul & Sergiy Zaklinskyy

  3. Progresstech Ukraine LLC, 3 Sholudenka Street, Kyiv, 04116, Ukraine

    Olha Bezkorovaina

Authors
  1. Sergiy Plankovskyy
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  2. Olga Shypul
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  3. Yevgen Tsegelnyk
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  4. Sergiy Zaklinskyy
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  5. Olha Bezkorovaina
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Corresponding author

Correspondence to Yevgen Tsegelnyk .

Editor information

Editors and Affiliations

  1. Fakultät für Maschinenbau, G10/58, Otto-von-Guericke-Universität, Magdeburg, Germany

    Holm Altenbach

  2. School of Engineering, University of Mississippi, Oxford, MS, USA

    Alexander H.-D. Cheng

  3. School of Aeronautics and Astronautics, Dalian University of Technology, Dalian, China

    Xiao-Wei Gao

  4. A. Pidhornyi Institute of Mechanical Engineering Problems of the National Academy of Sciences of Ukraine, Kharkiv, Ukraine

    Аndrii Kostikov

  5. Institute of Fluid-Flow Machinery, Lodz University of Technology, Lodz, Poland

    Wladyslaw Kryllowicz

  6. The Szewalski Institute of fluid-flow machinery of Polish Academy of Sciences, Gdansk, Poland

    Piotr Lampart

  7. Ascend Technologies Limited, Eastleigh, UK

    Viktor Popov

  8. A. Pidhornyi Institute of Mechanical Engineering Problems of the National Academy of Sciences of Ukraine, Kharkiv, Ukraine

    Andrii Rusanov

  9. Wessex Institute of Technology, Southampton, UK

    Stavros Syngellakis

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Plankovskyy, S., Shypul, O., Tsegelnyk, Y., Zaklinskyy, S., Bezkorovaina, O. (2023). Numerical Simulations of Mixture Formation to Ensuring the Quality of Thermal Deburring. In: Altenbach, H., et al. Advances in Mechanical and Power Engineering . CAMPE 2021. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-031-18487-1_11

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  • DOI: https://doi.org/10.1007/978-3-031-18487-1_11

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  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-031-18486-4

  • Online ISBN: 978-3-031-18487-1

  • eBook Packages: EngineeringEngineering (R0)

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