Skip to main content
SpringerLink
Log in

Cutting Force Modeling in a Three-Axis Milling Process Based on Cutting Tool – Workpiece Interaction

  • Conference paper
  • First Online:
Proceedings of the International Conference on Advanced Mechanical Engineering, Automation, and Sustainable Development 2021 (AMAS2021) (AMAS 2021)

Part of the book series: Lecture Notes in Mechanical Engineering ((LNME))

  • 914 Accesses

Abstract

In this paper, based on the interaction between workpiece and cutting tool, the cutting forces (CFs) in the three-axis milling process were modeled using linear cutting force models (CFMs) and the short line segment volume following the toolpath. In the three-axis milling process, many short line segment volumes were separated from the toolpath. In each short line segment volume, the average axial cutting depth (a), radial cutting depth (b), direction angle (θ), feed rate (f), and so on were calculated. Based on these calculated input parameters, the CFs were modeled and compared with the measured CFs. Several milling tests were performed to verify the proposed CFMs in the three-axis milling process. The predicted CFs were quite close to measured CFs both in the amplitude and the shape.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Log in via an institution
Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 169.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 219.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Hoang, T.D., Nguyen, N.T., Tran, D.Q., Nguyen, V.T.: Cutting forces and surface roughness in face-milling of SKD61 hard steel. Strojniski Vestnik J. Mech. Eng. 65(6), 375–385 (2019). https://doi.org/10.5545/sv-jme.2019.6057

    Article  Google Scholar 

  2. Imani, L., Henzaki, A.R., Hamzeloo, R., Davoodi, B.: Modeling and optimizing of cutting force and surface roughness in milling process of Inconel 738 using hybrid ANN and GA. In: Proceedings of the Institution of Mechanical Engineers Part B: Journal of Engineering Manufacture, vol. 234, no. 5, pp. 920–932 (2020). https://doi.org/10.1177/0954405419889204

  3. Nguyen, N.-T., Kao, Y.-C., Dung, H.T., Trung, D.D.: A prediction method of dynamic cutting forces and machine-tool vibrations when milling by using ball-end mill cutter. In: Sattler, K.-U., Nguyen, D.C., Vu, N.P., Tien Long, B., Puta, H. (eds.) ICERA 2019. LNNS, vol. 104, pp. 47–54. Springer, Cham (2020). https://doi.org/10.1007/978-3-030-37497-6_5

    Chapter  Google Scholar 

  4. Agarwal, A., Desai, K.A.: Importance of bottom and flank edges in force models for flat-end milling operation. Int. J. Adv. Manuf. Technol. 107(3–4), 1437–1449 (2020). https://doi.org/10.1007/s00170-020-05111-5

    Article  Google Scholar 

  5. Turgut, Y., Çinici, H., Sahin, I., Findik, T.: Study of cutting force and surface roughness in milling of Al/Sic metal matrix composites. Sci. Res. Essays 6(10), 2056–2062 (2011). https://doi.org/10.5897/SRE10.496

    Article  Google Scholar 

  6. Shankar, S., Mohanraj, T., Rajasekar, R.: Prediction of cutting tool wear during milling process using artificial intelligence techniques. Int. J. Comput. Integr. Manuf. 32(2), 174–182 (2019). https://doi.org/10.1080/0951192X.2018.1550681

    Article  Google Scholar 

  7. Sahoo, P., Pratap, T., Patra, K.: A hybrid modelling approach towards prediction of cutting forces in micro end milling of Ti-6Al-4V titanium alloy. Int. J. Mech. Sci. 150, 495–509 (2019). https://doi.org/10.1016/j.ijmecsci.2018.10.032

    Article  Google Scholar 

  8. Kao, Y.-C., Nguyen, N.-T., Chen, M.-S., Su, S.-T.: A prediction method of cutting force coefficients with helix angle of flat-end cutter and its application in a virtual three-axis milling simulation system. Int. J. Adv. Manuf. Technol. 77(9–12), 1793–1809 (2014). https://doi.org/10.1007/s00170-014-6550-8

    Article  Google Scholar 

  9. Rubeo, M.A., Schmitz, T.L.: Milling force modeling: a comparison of two approaches. Procedia Manuf. 5, 90–105 (2016). https://doi.org/10.1016/j.promfg.2016.08.010

    Article  Google Scholar 

  10. Wan, M., Lu, M.S., Zhang, W.H., Yang, Y.: A new ternary-mechanism model for the prediction of cutting forces in flat end milling. Int. J. Mach. Tools Manuf. 57, 34–45 (2012). https://doi.org/10.1016/j.ijmachtools.2012.02.003

    Article  Google Scholar 

  11. Kao, Y.C., Nguyen, N.T., Chen, M.S., Huang, S.C.: A combination method of the theory and experiment in the determination of cutting force coefficients in ball-end mill processes. J. Comput. Des. Eng. 2(4), 233–247 (2015). https://doi.org/10.1016/j.jcde.2015.06.005

  12. Ghorbani, H., Moetakef-Imani, B.: Specific cutting force and cutting condition interaction modeling for round insert face milling operation. Int. J. Adv. Manuf. Technol. 84(5–8), 1705–1715 (2015). https://doi.org/10.1007/s00170-015-7985-2

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

  1. HaUI Institute of Technology, Hanoi University of Industry, Hanoi, Vietnam

    Nhu-Tung Nguyen & Pham Duc Cuong

  2. Department of Electrical and Mechanical Engineering, Hai Phong University, Haiphong, Vietnam

    Gia-Thinh Bui

Authors
  1. Nhu-Tung Nguyen
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Pham Duc Cuong
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. Gia-Thinh Bui
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Nhu-Tung Nguyen .

Editor information

Editors and Affiliations

  1. Vietnam Association for Science Editing, Hanoi University of Science and Technology, Hanoi, Vietnam

    Banh Tien Long

  2. Department of Materials Science and Engineering, Inha University, Nam-gu, Korea (Republic of)

    Hyung Sun Kim

  3. School of Mechanical Engineering, Nagaoka University of Technology, Nagaoka, Japan

    Kozo Ishizaki

  4. Hanoi University of Science and Technology, Hanoi, Vietnam

    Nguyen Duc Toan

  5. Southern Federal University, Rostov-on-Don, Russia

    Ivan A. Parinov

  6. Department of Mechanical Engineering, Korea Maritime and Ocean University, Busan, Korea (Republic of)

    Yun-Hea Kim

Rights and permissions

Reprints and permissions

Copyright information

© 2022 The Author(s), under exclusive license to Springer Nature Switzerland AG

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Nguyen, NT., Cuong, P.D., Bui, GT. (2022). Cutting Force Modeling in a Three-Axis Milling Process Based on Cutting Tool – Workpiece Interaction. In: Long, B.T., Kim, H.S., Ishizaki, K., Toan, N.D., Parinov, I.A., Kim, YH. (eds) Proceedings of the International Conference on Advanced Mechanical Engineering, Automation, and Sustainable Development 2021 (AMAS2021). AMAS 2021. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-030-99666-6_38

Download citation

  • DOI: https://doi.org/10.1007/978-3-030-99666-6_38

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-030-99665-9

  • Online ISBN: 978-3-030-99666-6

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics

Search

Navigation