Skip to main content

Experimental Studies on Reduction Mechanisms of Lead-Rich Slag with Different PbO Concentrations

  • Conference paper
  • First Online:
12th International Symposium on High-Temperature Metallurgical Processing

Part of the book series: The Minerals, Metals & Materials Series ((MMMS))

Abstract

Smelting reduction of lead-rich slag is a clean technology recently developed in China to produce primary lead metal. The technology has the advantages of more efficient capture of SO2 and lead fugitive emissions and low energy consumption. The extent of the slag reduction was continuously measured by the product gas volume. Effect of PbO concentration on the reduction of lead-rich slag was determined in the temperature range 1073–1473 K. The reduction of lead-rich slag by carbon was found to be chemically controlled at early stage and then diffusion-controlled at late stage. The activation energy for chemically controlled reduction decreases with increasing PbO concentration in lead-rich slag. The reaction mechanism has been discussed by experimental results and FactSage 8.1.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 229.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 299.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 299.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Similar content being viewed by others

References

  1. Chen HY, Li AJ, Finlow DE (2009) The lead and lead-acid battery industries during 2002 and 2007 in China. J Power Sources 191(1):22–27

    Article  Google Scholar 

  2. Zhu XF, Lei L, Sun XJ, Yang DN, Gao LX, Liu JW, Kumar RV, Yang JK (2012) Preparation of basic lead oxide from spent lead acid battery paste via chemical conversion. Hydrometallurgy 117–118:24–31

    Article  Google Scholar 

  3. Wu XS (2020) Application of CSC technology in nonferrous metallurgy. Paper presented at the 9th international symposium on lead and zinc processing, United States, San Diego, 23–27 Feb 2020

    Google Scholar 

  4. Li WF, Zhan J, Fan YQ, Wei C, Zhang CF, Hang JY (2017) Research and industrial application of a process for direct reduction of molten high-lead smelting slag. JOM 69(4):784–789

    Article  CAS  Google Scholar 

  5. Matyas AG, Mackey PJ (1976) Metallurgy of the direct smelting of lead. JOM 28(11):10–15

    Article  CAS  Google Scholar 

  6. Hou XM, Chou KC, Zhao B (2013) Reduction kinetics of lead-rich slag with carbon in the temperature range of 1073 to 1473 K. J Min Metall B 49(2):201–206

    Article  CAS  Google Scholar 

  7. Errington B, Arthur P, Wang J, Dong Y (2005) The ISA-YMG lead smelting process. Paper presented at proceedings of the international symposium on lead and zinc processing, Japan, Kyoto, 17–19 Oct 2005

    Google Scholar 

  8. Kinaev NN, Jak E, Hayes PC (2010) Kinetics of reduction of lead smelting slags with solid carbon. Scand J Metall 34(2):150–157

    Article  Google Scholar 

  9. Zhao B, Errington B, Jak E, Peter H (2010) Gaseous reduction of synthetic lead slags and industrial lead sinters. Can Metall Quart 49(3):241–248

    Article  CAS  Google Scholar 

  10. Liao JF, Zhao B (2021) Phase equilibria study in the system “Fe2O3”–ZnO–Al2O3–(PbO+CaO+SiO2) in air. Calphad 74:102282

    Google Scholar 

  11. Wang JK, Zhao B, Yang G, Peter H (2004) Properties and reduction mechanism of lead-rich slags. Nonferrous Metals 6:5–8

    Google Scholar 

  12. Yang G, Zhao B, Wang JK, Peter H (2006) Study on reduction behaviors between lead-rich slag and sinter. Nonferrous Metals 4:10–13

    Google Scholar 

  13. Yang G, Zhao B, Wang JK, Peter H (2008) Study of different behaviors between lead-rich slags and sinter during reduction. Nonferrous Metals 4:5–7

    Google Scholar 

  14. Dickinson CF, Heal GR (1999) Solid–liquid diffusion controlled rate equations. Thermochim Acta 340:89–103

    Article  Google Scholar 

  15. Bidari E, Aghazadeh V (2015) Investigation of copper ammonia leaching from smelter slags: characterization, leaching and kinetics. Metall Mater Trans B 46:2305–2314

    Article  CAS  Google Scholar 

  16. Vegliò F, Trifoni M, Pagnanelli F, Toro L (2001) Shrinking core model with variable activation energy: a kinetic model of manganiferous ore leaching with sulphuric acid and lactose. Hydrometallurgy 60(2):167–179

    Article  Google Scholar 

  17. Pritzker MD (2003) Model for parallel surface and pore diffusion of an adsorbate in a spherical adsorbent particle. Chem Eng Sci 58(2):473–478

    Article  CAS  Google Scholar 

  18. Bale CW, Bélisle E, Chartrand P, Degterov SA, Eriksson G, Gheribi AE, Hack K, Jung IH, Kang YB, Melançon J, Pelton AD, Petersen S, Robelin C, Sangster J, Spencer P, Van Ende MA (2016) FactSage thermochemical software and databases. Calphad 54:35–53

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Baojun Zhao .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2022 The Minerals, Metals & Materials Society

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Xie, S., Liao, C., Zhao, B. (2022). Experimental Studies on Reduction Mechanisms of Lead-Rich Slag with Different PbO Concentrations. In: Peng, Z., et al. 12th International Symposium on High-Temperature Metallurgical Processing. The Minerals, Metals & Materials Series. Springer, Cham. https://doi.org/10.1007/978-3-030-92388-4_9

Download citation

Publish with us

Policies and ethics