Abstract
In a manufacturing system, resources refer to all required items for a production order to be successfully fulfilled. Their effective management can be directly associated with the production supervision and control, affecting the responsiveness, flexibility and thus effectiveness of the entire manufacturing system. As production systems are increasingly incorporating a variety of heterogeneous resources, such as robots operating in the same space with human operators, conventional approaches of production supervision and control are becoming less effective, with an emerging need for smarter approaches and techniques. In particular, production planning, including the allocation of production activities to resources, primarily based on their availability and capabilities, cannot demonstrate increased flexibility and adaptability to changing working conditions, with an impact to the overall system. Nevertheless, the advances in the field of information and communication technologies hold the promise of enabling increased data collection which in turn can create insight over the production operations. Such insight can enable the creation of smart and self-adaptable applications on the shop floor enabling a smart manufacturing system in which humans may operate smoothly with automation systems. In this context, and with focus on a human–robot collaborative manufacturing paradigm, this chapter deals with the effective monitoring of shop floor operating resources via data acquired from their production environment and towards effectively monitoring their availability. This is achieved by means of contextual information generation from raw data which in turn facilitates seamless human–robot collaboration. The concept of a context-aware monitoring system is presented along with a prototype software implementation. Context drives the use of smart services both for monitoring and supervision purposes, as well as for enabling smart control and production planning. Finally, a use case is presented to demonstrate the proposed approach along with the implemented prototype, concluding with future research directions as well as identified challenges towards smart monitoring for hybrid and flexible production systems.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Y. Cohen, M. Faccio, F. Pilati, X. Yao, Design and management of digital manufacturing and assembly systems in the Industry 4.0 Era. Int. J. Adv. Manuf. Technol. 105(9), 3565–3577 (2019). https://doi.org/10.1007/s00170-019-04595-0
L. Wang, X.V. Wang, L. Wang, X.V. Wang, Latest advancement in CPS and IoT applications. Cloud-Based Cyber-Phys. Syst. Manuf. 33–61 (2018). https://doi.org/10.1007/978-3-319-67693-7_2
L. Zhang, Y. Luo, F. Tao, B.H. Li, L. Ren, X. Zhang, H. Guo, Y. Cheng, A. Hu, Y. Liu, Cloud manufacturing: a new manufacturing paradigm. Enterp. Inf. Syst. 8(2), 167–187 (2014). https://doi.org/10.1080/17517575.2012.683812
E. Rauch, C. Linder, P. Dallasega, Anthropocentric perspective of production before and within industry 4.0. Comput. Ind. Eng. 105644 (2019). https://doi.org/10.1016/j.cie.2019.01.018.
P. Leitão, A.W. Colombo, S. Karnouskos, Industrial automation based on cyber-physical systems technologies: prototype implementations and challenges. Comput. Ind. 81, 11–25 (2016). https://doi.org/10.1016/j.compind.2015.08.004
J. Krüger, T.K. Lien, A. Verl, Cooperation of human and machines in assembly lines, CIRP Ann. Manuf. Technol. 58(2), 628–646 (2009). https://doi.org/10.1016/j.cirp.2009.09.009.
G. Chryssolouris, Manufacturing Systems: theory and Practice, 2nd edn. (Springer, 2006)
K. Alexopoulos, S. Makris, V. Xanthakis, K. Sipsas, G. Chryssolouris, A concept for context-aware computing in manufacturing: the white goods case. Int. J. Comput. Integr. Manuf. 29(8), 839–849 (2016). https://doi.org/10.1080/0951192X.2015.1130257
N. Tapoglou, J. Mehnen, A. Vlachou, M. Doukas, N. Milas, D. Mourtzis, Cloud-based platform for optimal machining parameter selection based on function blocks and real-time monitoring. J. Manuf. Sci. Eng. Trans. ASME 137(4) (2015). https://doi.org/10.1115/1.4029806
D. Mourtzis, N. Milas, A. Vlachou, An internet of things-based monitoring system for shop floor control. J. Comput. Inf. Sci. Eng. 18(2) (2018). https://doi.org/10.1115/1.4039429
B. Bordel, R. Alcarria, T. Robles, D. Martín, Cyber-physical systems: extending pervasive sensing from control theory to the internet of things. Pervasive Mob. Comput. 40, 156–184 (2017). https://doi.org/10.1016/j.pmcj.2017.06.011
L. Monostori, B. Kádár, T. Bauernhansl, S. Kondoh, S. Kumara, G. Reinhart, O. Sauer, G. Schuh, W. Sihn, K. Ueda, Cyber-physical systems in manufacturing. CIRP Ann. 65(2), 621–641 (2016). https://doi.org/10.1016/j.cirp.2016.06.005
H. Liu, H. Ning, Q. Mu, Y. Zheng, J. Zeng, L.T. Yang, R. Huang, J. Ma, A review of the smart world. Futur. Gener. Comput. Syst. 96, 678–691 (2019). https://doi.org/10.1016/j.future.2017.09.010
J. Krüger, L. Wang, A. Verl, T. Bauernhansl, E. Carpanzano, S. Makris, J. Fleischer, G. Reinhart, J. Franke, S. Pelegrinelli, Innovative control of assembly systems and lines. CIRP Ann. 66(2), 707–730 (2017). https://doi.org/10.1016/j.cirp.2017.05.010
B. Sencer, C. Okwudire, Control, in CIRP Encyclopedia of Production Engineering (Springer, Berlin, Heidelberg, 2014), pp. 281–285
G. Maione, D. Naso, Using a discrete-event system formalism for the multi-agent control of manufacturing systems, in Informatics in Control, Automation and Robotics I (Dordrecht, Kluwer Academic Publishers, 2006), pp. 125–132
X.V. Wang, Zs. Kemény, J. Váncza, L. Wang, Human–robot collaborative assembly in cyber-physical production: classification framework and implementation. CIRP Ann. Manuf. Technol. 66(1), 5–8 (2017). https://doi.org/10.1016/j.cirp.2017.04.101
L. Wang, R. Gao, J. Váncza, J. Krüger, X.V. Wang, S. Makris, G. Chryssolouris, Symbiotic human–robot collaborative assembly. CIRP Ann. 68(2), 701–726 (2019). https://doi.org/10.1016/j.cirp.2019.05.002
Y. Zhang, P. Jiang, G. Huang, T. Qu, G. Zhou, J. Hong, RFID-enabled real-time manufacturing information tracking infrastructure for extended enterprises. J. Intell. Manuf. 23(6), 2357–2366 (2012). https://doi.org/10.1007/s10845-010-0475-3
H. Sun, P. Jiang, Study on manufacturing information sharing and tracking for extended enterprises. Int. J. Adv. Manuf. Technol. 34(7–8), 790–798 (2007). https://doi.org/10.1007/s00170-006-0637-9
H. Yue, K. Xing, H. Hu, W. Wu, H. Su, Resource failure and buffer space allocation control for automated manufacturing systems. Inf. Sci. (Ny) 450, 392–408 (2018). https://doi.org/10.1016/j.ins.2018.02.043
Y. Chen, Z. Li, A. Al-Ahmari, N. Wu, T. Qu, Deadlock recovery for flexible manufacturing systems modeled with Petri nets. Inf. Sci. (Ny) 381, 290–303 (2017). https://doi.org/10.1016/J.INS.2016.11.011
M.P. Cabasino, A. Giua, M. Pocci, C. Seatzu, Discrete event diagnosis using labeled Petri nets. An application to manufacturing systems. Control Eng. Pract. 19(9), 989–1001 (2011). https://doi.org/10.1016/j.conengprac.2010.12.010
P. Berruet, A.K.A. Toguyeni, S. Elkhattabi, E. Craye, Toward an implementation of recovery procedures for flexible manufacturing systems supervision. Comput. Ind. 43(3), 227–236 (2000). https://doi.org/10.1016/S0166-3615(00)00068-3
C. Qian, Y. Zhang, C. Jiang, S. Pan, Y. Rong, A real-time data-driven collaborative mechanism in fixed-position assembly systems for smart manufacturing. Robot. Comput. Integr. Manuf. 61, 101841 (2020). https://doi.org/10.1016/j.rcim.2019.101841
S. Răileanu, F. Anton, T. Borangiu, High availability cloud manufacturing system integrating distributed MES agents, in Studies in Computational Intelligence, vol. 694 (Springer, Cham, 2017), pp. 11–23
O. Morariu, C. Morariu, T. Borangiu, shop floor resource virtualization layer with private cloud support. J. Intell. Manuf. 27(2), 447–462 (Apr. 2016). https://doi.org/10.1007/s10845-014-0878-7
L. Garber, Robot OS: a new day for robot design. Computer (Long. Beach. Calif) 46(12), 16–20 (2013). https://doi.org/10.1109/MC.2013.434
A. Argyrou, C. Giannoulis, A. Sardelis, P. Karagiannis, G. Michalos, S. Makris, A data fusion system for controlling the execution status in human–robot collaborative cells. Procedia CIRP 76, 193–198 (2018). https://doi.org/10.1016/j.procir.2018.01.012
H. Liu, L. Wang, Remote human–robot collaboration: a cyber-physical system application for hazard manufacturing environment. J. Manuf. Syst. 54, 24–34 (Jan. 2020). https://doi.org/10.1016/j.jmsy.2019.11.001
M. Urgo, M. Tarabini, T. Tolio, A human modelling and monitoring approach to support the execution of manufacturing operations. CIRP Ann. 68(1), 5–8 (Jan. 2019). https://doi.org/10.1016/j.cirp.2019.04.052
A. Bilberg, A.A. Malik, Digital twin driven human–robot collaborative assembly. CIRP Ann. 68(1), 499–502 (2019). https://doi.org/10.1016/j.cirp.2019.04.011
V. Vyatkin, Software engineering in industrial automation: state-of-the-art review. IEEE Trans. Ind. Inform. 9(3), 1234–1249 (2013). https://doi.org/10.1109/TII.2013.2258165
B. Yao, Z. Zhou, L. Wang, W. Xu, J. Yan, Q. Liu, A function block based cyber-physical production system for physical human–robot interaction. J. Manuf. Syst. 48, 12–23 (2018). https://doi.org/10.1016/j.jmsy.2018.04.010
S. Scholze, J. Barata, D. Stokic, Holistic context-sensitivity for run-time optimization of flexible manufacturing systems. Sensors (Switzerland) 17(3) (2017). https://doi.org/10.3390/s17030455
K. Alexopoulos, S. Makris, V. Xanthakis, K. Sipsas, A. Liapis, G. Chryssolouris, Towards a role-centric and context-aware information distribution system for manufacturing. Procedia CIRP 25(C), 377–384 (2014). https://doi.org/10.1016/j.procir.2014.10.052
A.K. Dey, A.K. Dey, G.D. Abowd, Towards a better understanding of context and context-awareness, in HUC ’99 Proceedings of the 1ST International Symposium on Handheld Ubiquitous Computer (1999), pp. 304–307
G.D. Abowd, A.K. Dey, P.J. Brown, N. Davies, M. Smith, P. Steggles, Towards a better understanding of context and context-awareness, in Lecture Notes in Computer Science (including subseries Lecture Notes in Artificial Intelligence and Lecture Notes in Bioinformatics), vol. 1707 (Springer, Berlin, Heidelberg, 1999), pp. 304–307
Y. Xu, F.Y. Xu, Research on context modeling based on ontology, in CIMCA 2006: International Conference on Computational Intelligence for Modelling, Control and Automation, Jointly with IAWTIC 2006: International Conference on Intelligent Agents Web Technologies (2007), pp. 188–188. https://doi.org/10.1109/CIMCA.2006.181
J. Indulska, P. Sutton, C. Johnson, P. Montague, C. Steketee, Context-aware, ambient, pervasive and ubiquitous computing. Comput. Sci. ACSW 2003 21 (2003)
M. Bazire, P. Brézillon, Understanding context before using it, in Lecture Notes in Computer Science (including subseries Lecture Notes in Artificial Intelligence and Lecture Notes in Bioinformatics), vol. 3554 (LNAI, Springer, Berlin, Heidelberg, 2005), pp. 29–40
S. van Engelenburg, M. Janssen, B. Klievink, Designing context-aware systems: a method for understanding and analysing context in practice. J. Log. Algebr. Methods Program. 103, 79–104 (2019). https://doi.org/10.1016/j.jlamp.2018.11.003
M. Baldauf, S. Dustdar, F. Rosenberg, A survey on context-aware systems. Int. J. Ad Hoc Ubiquitous Comput. 2(4), 263–277 (2007). https://doi.org/10.1504/IJAHUC.2007.014070
J.-Y. Hong, E.-H. Suh, S.-J. Kim, Context-aware systems: a literature review and classification. Expert Syst. Appl. 36(4), 8509–8522 (2009). https://doi.org/10.1016/j.eswa.2008.10.071
P. Prekop, M. Burnett, Activities, context and ubiquitous computing. Comput. Commun. 26(11), 1168–1176 (2003). https://doi.org/10.1016/S0140-3664(02)00251-7
C. Herrmann, S.H. Suh, G. Bogdanski, A. Zein, J.M. Cha, J. Um, S. Jeong, A. Guzman, Context-aware analysis approach to enhance industrial smart metering, in Glocalized Solutions for Sustainability in Manufacturing (Springer, Berlin, Heidelberg, 2011), pp. 323–328
T. Strang, C. Linnhoff-Popien, A context modeling survey,” Work. Adv. Context Model. Reason. Manag. UbiComp 2004—Sixth Int. Conf. Ubiquitous Comput., vol. Workshop o, no. 4, pp. 1–8, 2004, doi: 10.1.1.2.2060.
C. Bettini, O. Brdiczka, K. Henricksen, J. Indulska, D. Nicklas, A. Ranganathan, D. Riboni, A survey of context modelling and reasoning techniques. Pervasive Mob. Comput. 6(2), 161–180 (2010). https://doi.org/10.1016/j.pmcj.2009.06.002
S. Scholze, D. Stokic, J. Barata, C. Decker, Context extraction for self-learning production systems, in IEEE International Conference on Industrial Informatics (INDIN) (2012), pp. 809–814. https://doi.org/10.1109/INDIN.2012.6301132
M.K. Uddin, J. Puttonen, S. Scholze, A. Dvoryanchikova, J.L. Martinez Lastra, Ontology-based context-sensitive computing for FMS optimization. Assem. Autom. 32(2), 163–174 (2012). https://doi.org/10.1108/01445151211212316
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2021 Springer Nature Switzerland AG
About this chapter
Cite this chapter
Nikolakis, N., Alexopoulos, K., Sipsas, K. (2021). Resource Availability and Capability Monitoring. In: Wang, L., Wang, X.V., Váncza, J., Kemény, Z. (eds) Advanced Human-Robot Collaboration in Manufacturing. Springer, Cham. https://doi.org/10.1007/978-3-030-69178-3_7
Download citation
DOI: https://doi.org/10.1007/978-3-030-69178-3_7
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-030-69177-6
Online ISBN: 978-3-030-69178-3
eBook Packages: EngineeringEngineering (R0)