Abstract
Assembly and operational reliability of machines and mechanisms are significantly depending on the accuracy of sizes, forms, and positioning of parts. Systematic or accidental errors from set accuracy indexes define the error of edge metalwork. Related elastic displacements of edge and blank unit plus set movements of flexible system elements lead to change in the set trajectory of edge movement, causing shaping errors. In this paper, there are statistical and dynamic parts of errors resulting from reversible deformations. In this paper, there is provided calculation methodology for errors caused by reversible deformations under the impact of cutting forces. In this paper, there are considered the errors caused by uneven radial flexibility by the turn angle of the system spindle – boring bar caused by preliminary out-of-roundness of the bored hole concerning the spindle axis. There are provided the correlations for calculation of total errors upon boring stepped holes. In this paper, there are calculated dynamical errors based on the determination of amplitude of forced oscillations upon boring smooth and stepped holes. Computer programs were created to calculate separate component parts and also the total reversible error. This paper studies the dependency of influence indexes from geometrical parameters of console boring bars and also comparative results of statistical and dynamic errors.
This is a preview of subscription content, log in via an institution to check access.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Chen, X., Dai, Y., Hu, H., Tie, G., Guan, C.: Influence of installation error on roundness error measurement. In: IOP Conference Series: Mater. Sci. Eng. 612(3), paper № 032033 (2019)
Katsuki, A., Onikura, H., Sajima, T., Murakami, H., Sato, T., Caetano, T., Ali, H., Ohnishi, O.: Study on high-speed on-machine measurement of deep-hole accuracy. Seimitsu Kogaku Kaishi/J. Japan Soc. Precision Eng. 77(7), 681–687 (2011)
Bian, X., Cui, J., Lu, Y., Tan, J. Ultraprecision diameter measurement of small holes with large depth-to-diameter ratios based on spherical scattering electrical-field probing. Appl. Sci. 9(2), paper № 242 (2019)
Grossi, N., Croppi, L., Scippa, A., Campatelli, G.: A dedicated design strategy for active boring bar. Appl. Sci. 9(17), 3541 (2019)
Ren, Y., Zhao, Q., Liu, Y., Ma, J.: Analysis of bending vibration characteristics of rotating composite boring bar. J. Phys. Conf. Series 1 (2019)
Linchevskyi, P.A., Dzhuhurian, T.H., Orgiyan, O.A.: Processing parts with processing-boring machinesedited. Technics (2000). (in Russian)
Rodyna, A.A., Fydarov, V.Kh, Yermakov, Ye.S.: Research of cutters wearing upon boring. Mach. Build. Relevant Issues 3, 224–228 (2016). (in Russian)
Suslov, A.H., Dalskyi A.M.: Scientific basics of machine building technology. Mach. Build. (2002). (in Russian)
Kopieliev, YuF., Orgiyan, A.A., Kobieliev, V.M.: Parametric oscillations of metal cutting machines. Pechatnyi Dim, ONPU (2008). [in Russian]
Zaloga, W., Shapoval, Y., Kolesnyk, V. Increasing of efficiency of parts turning al spindle speed from 5,000 to 10.000 rpm by controlling the dynamics of machining. In: Goroshko, A., Royzman, V., Zembytska, M. (eds.) JVE International Ltd., Lithuania, vol. 2, pp. 90–102. Naugarduko, Vilnius (2018)
Wang, R., Gao, G., Hao, R.: Chatter depression of boring bod based on friction energy dissipation. J. China Mech. Eng. 26(6), 2143–2148 (2015)
Brust, S., Röttger, A., Kimm, J., Usta, E., Theisen, W.: Manufacturing of hard composite materials on Fe-base with oxide particles. Key Eng. Mater. 742 KEM, 106–112 (2017)
Hong, R.J., Yeh, S.S.: Calculation and compensation method for fixture errors in five-axis CNC machine tools. Comput.-Aided Design Appl. 17(2), 312–324 (2020)
Balaniuk, A.: Two-stepped console boring bars oscillations upon fine boring. Academic Papers Collection, pp. 131–139 (2014)
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2021 The Author(s), under exclusive license to Springer Nature Switzerland AG
About this paper
Cite this paper
Orgiyan, A., Oborskyi, G., Balaniuk, A., Tonkonogyi, V., Dasic, P. (2021). Development of Calculation of Statistical and Dynamic Errors upon Fine Boring with Console Boring Bars. In: Tonkonogyi, V., et al. Advanced Manufacturing Processes II . InterPartner 2020. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-030-68014-5_57
Download citation
DOI: https://doi.org/10.1007/978-3-030-68014-5_57
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-030-68013-8
Online ISBN: 978-3-030-68014-5
eBook Packages: EngineeringEngineering (R0)