Skip to main content

Analysis of Dynamic Mechanic Belt Stresses of the Magistral Conveyor

  • Conference paper
  • First Online:
Advanced Manufacturing Processes II (InterPartner 2020)

Abstract

Controlling the amount of material flow coming from the accumulated bunker to the input of the conveyor line and controlling the speed of the conveyor belt are common ways to reduce the energy consumption of the transport system. However, most works do not take into account transients associated with a change in the speed of the conveyor belt or a change in the input material flow. As a result of transient processes acceleration or deceleration of the conveyor belt occurs and dynamic stresses arise. These dynamic stresses can exceed the permissible values. In this study, the task of analyzing the causes of dynamic stresses in the transition process is considered. When constructing a model of dynamic stresses, the Hooke’s law was used. The model of resistance to the movement of the conveyor belt is adopted in accordance with DIN 22101: 2002–08. The analysis of the propagation of waves of dynamic stresses in the conveyor belt has done. The formation of dynamic stresses as a result of the addition of the forward and backward waves is considered.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 169.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 219.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Nordell, L.: The Channar 20 km overland – a flagship of modern belt conveyor technology. Bulk Solids Handling 11(4), 781–792 (1991)

    Google Scholar 

  2. Siemens. Innovative solutions for the mining industry. www.siemens.com/mining. Accessed 21 Jan 2020

  3. Conveyorbeltguide Engineering: Conveyor components. https://conveyorbeltguide.com/engineering.html. Accessed 09 Sept 2019

  4. Kung, W.: The henderson coarse ore conveying system. A review of commissioning, start-up, and operation, bulk material handling by belt conveyor 5, society for mining, metallurgy and exploration, Inc. (2004)

    Google Scholar 

  5. Alspaugh, M.: Latest developments in belt conveyor technology. In: MINExpo 2004, New York, Las Vegas (2004)

    Google Scholar 

  6. https://citeseerx.ist.psu.edu/viewdoc/download?doi=10.1.1.620.5070&rep=rep1&type=pdf

  7. Alspaugh, M.: Longer overland conveyors with distributed power. In: Overvand Conveyor Company, Lakewood (2005)

    Google Scholar 

  8. https://www.overlandconveyor.com/pdf/Longer_Overland_Conveyors_with_Distributed_Power.pdf

  9. Semenchenko, A., Stadnik, M., Belitsky, P., Semenchenko, D., Stepanenko, O.: The impact of an uneven loading of a belt conveyor on the loading of drive motors and energy consumption in transportation. East. Eur. J. Enterp. Technol. 4/1(82), 42–51 (2016). https://doi.org/10.15587/1729-4061.2016.75936

  10. Pihnastyi, O.: Control of the belt speed at unbalanced loading of the conveyor. Sci. Bull. Nat. Min. Univ. 6, 122–129 (2019). https://doi.org/10.29202/nvngu/2019-6/18.

  11. DIN 22101:2002–08. Continous conveyors. Belt conveyors for loose bulk materials. Basics for calculation and dimensioning. [Normenausschuss Bergbau (FABERG), DIN Deutsches Institut für Normung e.v. Normenausschuss Maschinenbau (NAM)], p. 51 (2002)

    Google Scholar 

  12. Lauhoff, H.: Speed control on belt conveyors – does it really save energy? Bulk Solids Handling Publ. 25(6), 368–377 (2005)

    Google Scholar 

  13. Pihnastyi, O., Khodusov, V.: Model of conveyer with the regulable speed. Bull. S. Ural State Univ. Ser. Math. Model. Program. Comput. Softw. 10(4), 64‒77 (2017). https://doi.org/10.14529/mmp170407

  14. Reutov, A.: Simulation of load traffic and steeped speed control of conveyor. In: IOP Conference Series: Earth and Environmental, vol. 87 (2017). https://doi.org/10.1088/1755-1315/87/8/082041.

  15. Pihnastyi, O., Khodusov, V.: The optimal control problem for output material flow on conveyor belt with input accumulating bunker. Bull. S. Ural State Univ. Ser. Math. Model. Program. Comput. Softw. (Bull. SUSUMMCS) 12(2), 67–81 (2019). https://doi.org/10.14529/mmp190206

  16. Wolstenholm, E.: Designing and assessing the benefits of control policies for conveyor belt systems in underground mines. Dynamica 6(2), 25–35 (1980)

    Google Scholar 

  17. Marais, J., Mathews, E., Pelzer, R.: Analysing DSM opportunities on mine conveyor systems. In: Proceedings ICUE, 5th Industrial and Commercial Use of Energy Conference, pp. 5‒10. Cape Town, South Africa (2008)

    Google Scholar 

  18. https://citeseerx.ist.psu.edu/viewdoc/download?doi=10.1.1.469.574&rep=rep1&type=pdf

  19. Nordell, L., Ciozda, Z.: Transient belt stresses during starting and stopping: elastic response simulated by finite element methods. Bulk Solids Handling 4(1), 99–104 (1984)

    Google Scholar 

  20. Alspaugh, M.: The evolution of intermediate driven belt conveyor technology. Bulk Solids Handling 23(3), 168–173 (2003)

    Google Scholar 

  21. Lodewijks, G.: Determination of rolling friction of belt conveyors using rubber data: fact or fiction? Bulk Solids Handling 24, 16–22 (2004)

    Google Scholar 

  22. Halepoto, I., Khaskheli, S.: Modeling of an integrated energy efficient conveyor system model using belt loading dynamics. Indian J. Sci. Technol. 9(47), 1–6 (2016)

    Article  Google Scholar 

  23. Pihnastyi, O., Khodusov, V.: Optimal control problem for a conveyor-type production line. Cybern.Syst.Anal. 54(5), 744–753 (2018). https://doi.org/10.1007/s10559-018-0076-2.Springer. US [Springer Science+Business Media, LLC, 1060–0396/18/5405–0744]

  24. Lodewijks, G.: Two decades dynamics of belt conveyor systems. Bulk Solids Handling 22(2), 124–132 (2002)

    Google Scholar 

  25. Yang, G.: Dynamics analysis and modeling of rubber belt in large mine belt conveyors. Sens. Transducers 181(10), 210–218 (2014)

    Google Scholar 

  26. Budishevsky, V., Sulima, A.: Theoretical Foundations and Calculations of Transport of Energy-Intensive Industries. Advertising and Publishing Agency DonSTU, Doneck (1999)

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Georgii Kozhevnikov .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2021 The Author(s), under exclusive license to Springer Nature Switzerland AG

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Pihnastyi, O., Khodusov, V., Kozhevnikov, G., Bondarenko, T. (2021). Analysis of Dynamic Mechanic Belt Stresses of the Magistral Conveyor. In: Tonkonogyi, V., et al. Advanced Manufacturing Processes II . InterPartner 2020. Lecture Notes in Mechanical Engineering. Springer, Cham. https://doi.org/10.1007/978-3-030-68014-5_19

Download citation

  • DOI: https://doi.org/10.1007/978-3-030-68014-5_19

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-030-68013-8

  • Online ISBN: 978-3-030-68014-5

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics