Skip to main content

A Case Study of Lean Manufacturing Implementation Approach in Malaysian Automotive Components Manufacturer

  • Chapter
  • First Online:
Book cover Electrical Engineering and Intelligent Systems

Abstract

Lean manufacturing is one of the proven productivity and quality improvement initiatives in the automotive industry. Initiated, created, and implemented from actual practices in the factory make it acceptable and adoptable best manufacturing practice across countries and industries. This research presents a case study of lean manufacturing implementation in Malaysian automotive components manufacturer. Semistructured interview and open-ended questionnaire were used to investigate on how to successfully implement lean manufacturing in Malaysia manufacturing industry. The interview was conducted at a case study company with two managers who have very wide experience in conducting lean manufacturing implementation in the automotive industry. The finding shows that this case study company used the project approach in their early stage of implementing lean manufacturing projects. The project is based on a small-scale project where the focus of lean manufacturing implementation is to solve the problems at a small area. Through their efforts and achievements in implementing lean manufacturing, this case study company has become a reference and role model for the other manufacturing companies in Malaysia.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 84.99
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 109.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 109.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. Schonberger RJ (2007) Japanese production management: An evolution - with mixed success. J Oper Manag 25:403–419

    Article  Google Scholar 

  2. Holweg M (2007) The genealogy of lean production. J Oper Manag 25:420–437

    Article  Google Scholar 

  3. Womack JP, Jones DT, Roos D (1990) The machine that change the world. Rawson Associates Scribner, New York

    Google Scholar 

  4. Womack JP, Jones DT (1996) Lean thinking banish waste and create wealth in your corporation. Simon & Schuster, New York

    Google Scholar 

  5. Creese RC (2000) Cost management in lean manufacturing enterprises. In: Proceedings of AACE international transactions. West Virginia University, Morgantown

    Google Scholar 

  6. Achanga P, Taratoukhine V, Nelder G (2004) The application of lean manufacturing within small and medium sized enterprise: What are the impediments? In: Proceedings of the second international conference on manufacturing research (ICMR 2004). Sheffield

    Google Scholar 

  7. Bicheno J (2004) The new lean toolbox towards fast and flexible flow. PICSIE Books, Buckingham

    Google Scholar 

  8. Achanga P, Shehab E, Roy R, Nelder G (2005a) Lean manufacturing to improve cost effectiveness of SMEs. Seventh international conference on stimulating manufacturing excellence in small and medium enterprises. University of Strathclyde, Glasgow

    Google Scholar 

  9. Achanga P, Shehab E, Roy R, Nelder G (2006) Critical success factors for lean implementation within SMEs. J Manuf Tech Manag 17(4):460–471

    Article  Google Scholar 

  10. Herron C and Braiden PM (2007) Defining the foundation of lean manufacturing in the context of its origins. IET international conference on agile manufacturing. pp 148–157

    Google Scholar 

  11. James T (2006) Wholeness as well leanness. IET Manuf Eng 85:14–17

    Google Scholar 

  12. Balle M (2005) Lean attitude - Lean application often fail to deliver the expected benefits but could the missing link for successful implementations be attitude? Manuf Eng 84:14–19

    Article  Google Scholar 

  13. Papadopoulou TC, Ozbayrak M (2005) Leanness: experiences from the journey to date. J Manuf Tech Manag 16:784–807

    Article  Google Scholar 

  14. Allen JH (2000) Making lean manufacturing work for you. J Manuf Eng 2000:1–6

    Google Scholar 

  15. Oliver N (1996) Lean production practices. British Journal of Management: 1–10

    Google Scholar 

  16. Nanni A, Gregory M, Platt K (1995) Performance measurement system design. Int J Oper Prod Manag 15:80–116

    Google Scholar 

  17. Wong YC, Wong KY, Ali A (2009) A study on lean manufacturing implementation in the Malaysian electrical and electronics industry. Eur J Sci Res 38(4):521–535

    Google Scholar 

  18. Nordin N, Deros BM, Wahab DA (2010) A survey on lean manufacturing implementation in Malaysian automotive industry. Int J Innovat Tech Manag 1(4):374–380

    Google Scholar 

  19. Yin RK (2009) Case study research: design and methods. In: Applied social research methods series, 4th edn., SAGE Publications Inc., USA

    Google Scholar 

  20. Simons D, Zokaei K (2005) Application of lean paradigm in red meat processing. Br Food J 107(4):192–211

    Article  Google Scholar 

  21. Ohno T (1988) Toyota production system beyond large - Scale production. Productivity Press, Oregon

    Google Scholar 

  22. Muslimen R, Yusof SM, and Abidin ASZ (2011) Lean manufacturing implementation in malaysian automotive components manufacturer: A case study. In: In: Proceedings of the world congress on engineering. Lecture notes in engineering and computer science, WCE 2011, London, UK, 6–8 July 2011, pp 772–776

    Google Scholar 

  23. Liker JK (1998) Becoming lean: Inside stories of US manufacturers. Productivity Press, New York

    Google Scholar 

  24. Bhasin S, Burcher P (2006) Lean viewed as a philosophy. J Manuf Tech Manag 17(1):56–72

    Article  Google Scholar 

Download references

Acknowledgement

The authors would like to thank the case study company in Malaysia for their willingness to participate in this study and future work.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Rasli Muslimen .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2013 Springer Science+Business Media, LLC

About this chapter

Cite this chapter

Muslimen, R., Yusof, S.M., Abidin, A.S.Z. (2013). A Case Study of Lean Manufacturing Implementation Approach in Malaysian Automotive Components Manufacturer. In: Ao, SI., Gelman, L. (eds) Electrical Engineering and Intelligent Systems. Lecture Notes in Electrical Engineering, vol 130. Springer, New York, NY. https://doi.org/10.1007/978-1-4614-2317-1_27

Download citation

  • DOI: https://doi.org/10.1007/978-1-4614-2317-1_27

  • Published:

  • Publisher Name: Springer, New York, NY

  • Print ISBN: 978-1-4614-2316-4

  • Online ISBN: 978-1-4614-2317-1

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics