Abstract
This paper describes the research work involved in developing an automated progressive design system with multiple processes such as piercing, bending, and deep drawing for manufacturing products. This approach to make a progressive, flexible working system is based on knowledge-based rules. The knowledge required for this system is formulated from plasticity theories, experimental results, and the empirical knowledge of field experts. The system consists of three main modules: shape treatment, strip layout, and die layout modules. The system is founded on knowledge-based rules and is designed in consideration of several factors, such as the material and thickness of a product, the piercing, bending and deep drawing sequence, and the complexities of blank geometry and punch profiles. The system then generates the strip layout drawing for an automobile product. The die layout module carries out the die design for each process from the results of the strip layout module. The results obtained using the modules enable the designers of manufacturing products with multiple processes to be more efficient in this field.
Similar content being viewed by others
References
Zhu J, Wang X, Ruan X (1993) An expert system for process planning of deep-drawing. Proc 4th ICTP Beijing China 1875–1880
Park SB, Choi Y, Kim BM, Choi JC, Kim BH (1996) A study on the computer-aided design system of axisymmetric deep drawing process (I). J Korean Soc Precis Eng 5(1):27–36
Park SB, Choi Y, Kim BM, Choi JC, Lee J (1996) A study on the computer-aided design system of axisymmetric deep drawing process (II). J Korean Soc Precis Eng 5(1):61–71
Park SB, Choi Y, Kim BM, Choi JC (1997) Application of computer-aided process design system for axisymmetric deep drawing products. J Korean Soc Precis Eng 14(4):145–150
Choi JC, Kim BM, Kim C, Kim JH, Kim CB (1999) Development of progressive die CAD/CAM system for manufacturing lead frame, semiconductor. J Korean Soc Precis Eng 16(12):230–238
Kim JH, Kim C, Choi JC (2000) An automated process planning system for progressive working of electric products. J Korean Soc Precis Eng 17(8):198–206
Kim JH, Kim YM, Kim C, Choi JC (2002) A study on progressive working of electric product by the using of fuzzy set theory. J Korean Soc Precis Eng 19(1):79–92
Park CW, Kim YM, Kim C, Kim YH, Choi JC (2002) A study on progressive die design by the using of finite element method. KSPE Spring Conference 2002, 1012–1016
Choi JC, Kim BM, Cho HY, Kim C (1998) A compact and practical CAD system for blanking or piercing or irregular-shaped sheet metal products and stator and rotor parts. Int J Mach Tools Manuf 38:931–963 doi:10.1016/S0890-6955(97)00131-4
Kim JH, Kim C, Choi JC (2001) A study on the development of computer aided die design system for lead frame of semiconductor chip. Int J Korean Soc Precis Eng 2(2):38–47
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Hwang, B.C., Han, S.M., Bae, W.B. et al. Development of an automated progressive design system with multiple processes (piercing, bending, and deep drawing) for manufacturing products. Int J Adv Manuf Technol 43, 644–653 (2009). https://doi.org/10.1007/s00170-008-1761-5
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-008-1761-5