Abstract
The present study aims at uncovering valorisation opportunities in the Greek slaughtering industry related to wastewater and animal by-products exploitation. To this end, 12 Greek slaughterhouses were studied, while literature review of published work on wastewater and animal by-products treatment and valorisation was also conducted. Based on the recording of the existing situation in Greece, it was observed that all slaughterhouses operate biological wastewater treatment plants. The activated sludge process was mostly applied. Animal by-products derived from the operation of the slaughterhouses were mainly treated inside the units through incineration or rendering. In many of the slaughterhouses, animal by-products were treated as being category 1 and, thus, potential by-product valorisation remained unexploited. Moreover, ashes from the incineration of animal by-products and of rendering residues were mainly sent to landfills. Considering the above, in order to add value to the Greek slaughtering industry, anaerobic digestion could be applied instead of the activated sludge process or as a first step prior to aerobic treatment of wastewater resulting in both wastewater treatment and biogas generation. Anaerobic digestion is also an attractive valorisation opportunity for treating animal by-products (category 3 and category 2 after pressure sterilisation). Animal by-products category 3 can also be exploited for the extraction of substances and the subsequent manufacture of feedstuffs, cosmetics or medicinal products. Moreover, separately collected blood can be utilised for the recovery of bioactive peptides to be used in the pharmaceutical industry or as a protein source for pet food. Finally, future valorisation potentials for the Greek slaughtering sector can be found in the ash exploitation as a phosphorous source.
Similar content being viewed by others
References
FoodDrinkEurope: Data & Trends of the European Food and Drink Industry, http://www.fooddrinkeurope.eu/S=0/publication/data-trends-of-the-european-food-and-drink-industry-2013-2014/ (2014). Accessed Dec 2014
Regulation (EC) No 853/2004 of the European parliament and of the council of 29 April 2004, laying down specific hygiene rules for food of animal origin, OJ L 139, 30.4.2004, p. 55–205, http://eur-lex.europa.eu/legal-content/EN/TXT/?qid=1420718210038&uri=CELEX:32004R0853. Accessed Dec 2014
Valta, K., Kosanovic, T., Malamis, D., Moustakas, K., Loizidou, M.: Overview of water usage and wastewater management in the food and beverage industry. Desalin. Water Treat. (2014). doi:10.1080/19443994.2014.934100
Rajakumara, R., Meenambala, T., Saravananb, P.M., Ananthanarayanan, P.: Treatment of poultry slaughterhouse wastewater in hybrid upflow anaerobic sludge blanket reactor packed with pleated poly vinyl chloride rings. Bioresour. Technol. 103(1), 116–122 (2012)
de Nardi, I.R., Del Nery, V., Amorim, A.K.B., dos Santosa, N.G., Chimenes, F.: Performances of SBR, chemical-DAF and UV disinfection for poultry slaughterhouse wastewater reclamation. Desalination 269(1–3), 184–189 (2011)
Keskes, S., Hmaied, F., Gannoun, H., Bouallagui, H., Godon, J.J., Hamdi, M.: Performance of a submerged membrane bioreactor for the aerobic treatment of abattoir wastewater. Bioresour. Technol. 103(1), 28–34 (2012)
Cao, W., Mehrvar, M.: Slaughterhouse wastewater treatment by combined anaerobic baffled reactor and UV/H2O2 processes. Chem. Eng. Res. Des. 89(7), 1136–1143 (2011)
Debik, E., Coskun, T.: Use of the static granular bed reactor (SGBR) with anaerobic sludge to treat poultry slaughterhouse wastewater and kinetic modeling. Bioresour. Technol. 100(11), 2777–2782 (2009)
Gannoun, H., Bouallagui, H., Okbi, A., Sayadi, S., Hamdi, M.: Mesophilic and thermophilic anaerobic digestion of biologically pretreated abattoir wastewaters in an upflow anaerobic filter. J. Hazard. Mater. 170(1), 263–271 (2009)
Kobyaa, M., Senturka, E., Bayramoglub, M.: Treatment of poultry slaughterhouse wastewaters by electrocoagulation. J. Hazard. Mater. 133(1–3), 172–176 (2006)
Caixetaa, C.E.T., Cammarotab, M.C., Xavie, A.M.F.: Slaughterhouse wastewater treatment: evaluation of a new three-phase separation system in a UASB reactor. Bioresour. Technol. 81(1), 61–69 (2002)
Regulation (EC) No 1069/2009 of the European Parliament and of the Council of 21 October 2009 laying down health rules as regards animal by-products and derived products not intended for human consumption and repealing, OJ L 300, 14.11.2009, p. 1–33
Escudero, A., Lacalle, A., Blanco, F., Pinto, M., Dıaz, I., Dominguez, A.: Semi-continuous anaerobic digestion of solid slaughterhouse waste. J. Environ. Chem. Eng. 2, 819–825 (2014)
Marcos, A., Al-Kassir, A., López, F., Cuadros, F., Brito, P.: Environmental treatment of slaughterhouse wastes in a continuously stirred anaerobic reactor: effect of flow rate variation on biogas production. Fuel Process. Technol. 103, 178–182 (2012)
Palatsi, J., Viñas, M., Guivernau, M., Fernandez, B., Flotats, X.: Anaerobic digestion of slaughterhouse waste: main process limitations and microbial community interactions. Bioresour. Technol. 102, 2219–2227 (2011)
Hejnfelt, A., Angelidaki, I.: Anaerobic digestion of slaughterhouse by-products. Biomass Bioenergy 33, 1046–1054 (2009)
European Commission: Reference Document on Best Available Techniques in the Slaughterhouses and Animal By-products Industries, http://eippcb.jrc.ec.europa.eu/reference/BREF/sa_bref_0505.pdf (2005). Accessed Dec 2014
Walsh, C.: The improving opportunities to add value to the beef and sheep slaughtering sectors. EBLEX. http://www.eblex.org.uk/wp/wp-content/uploads/2014/04/74318-5th-Quarter-Use-and-Flow-Final-Report-130514.pdf
Commission Regulation (EC) No. 1774/2002 of the European Parliament and of the Council laying down health rules concerning animal by-products not intended for human consumption, OJ L L 273, 10/10/2002, pp. 1–95
Commission Regulation (EU) No 142/2011 of 25 February 2011 implementing Regulation (EC) No 1069/2009 of the European Parliament and of the Council laying down health rules as regards animal by-products and derived products not intended for human consumption and implementing Council Directive 97/78/EC as regards certain samples and items exempt from veterinary checks at the border under that Directive, OJ L 54, 26.2.2011,pp. 1–254
Pagés-Díaza, J., Pereda-Reyes, I., Taherzadeh, M.J., Sárvári-Horváth, I., Lundin, M.: Anaerobic co-digestion of solid slaughterhouse wastes with agro-residues: synergistic and antagonistic interactions determined in batch digestion assays. Chem. Eng. J. 245(1), 89–98 (2014)
Wang, Z., Banks, C.J.: Evaluation of a two stage anaerobic digester for the treatment of mixed abattoir wastes. Process Biochem. 38, 1267–1273 (2003)
Escudero, A., Lacalle, A., Blanco, F., Pinto, M., Dıaz, I., Dominguez, A.: Semi-continuous anaerobic digestion of solid slaughterhouse waste. J. Environ. Chem. Eng. 2, 819–825 (2014)
Ortner, M., Leitzinger, K., Skupien, S., Bochmann, G., Fuchs, W.: Efficient anaerobic mono-digestion of N-rich slaughterhouse waste: influence of ammonia, temperature and trace elements. Bioresour. Technol. 174, 222–232 (2014)
Yoon, Y.-M., Kim, S.-H., Oh, S.-Y., Kim, C.-H.: Potential of anaerobic digestion for material recovery and energy production in waste biomass from a poultry slaughterhouse. Waste Manage. 34(1), 204–209 (2014)
Pozdniakova, T.A., Costa, J.C., Santos, R.J., Alves, M.M., Boaventura, R.A.R.: Anaerobic biodegradability of Category 2 animal by-products: methane potential and inoculum source. Bioresour. Technol. 124, 276–282 (2012)
Resch, C., Wörl, A., Waltenberger, R., Braun, R., Kirchmayr, R.: Enhancement options for the utilisation of nitrogen rich animal by-products in anaerobic digestion. Bioresour. Technol. 102, 2503–2510 (2011)
Bah, C.S.F., Bekhit, A.E.-D.A., Carne, A., McConnell, M.A.: Slaughterhouse blood: an emerging source of bioactive compounds. Compr. Rev. Food Sci. Food Saf 12(3), 314–331 (2013)
Bhaskar, N., Modi, V.K., Govindaraju, K., Radha, C., Lalitha, R.G.: Utilization of meat industry by products: protein hydrolysate from sheep visceral mass. Bioresour. Technol. 98, 388–394 (2007)
Krasnoshtanova, A.A.: Obtaining enzymatic protein and lipid hydrolysates from byproducts of the meat processing industry. Catal. Ind. 2(2), 173–179 (2010)
Selmane, D., Christophe, V., Gholamreza, D.: Extraction of proteins from slaughterhouse by-products: influence of operating conditions on functional properties. Meat Sci. 79, 640–647 (2008)
Tahergorabi, R., Sivanandan, L., Jaczynski, J.: Dynamic rheology and endothermic transitions of proteins recovered from chicken–meat processing by-products using isoelectric solubilization/precipitation and addition of TiO2. LWT Food Sci. Technol. 46, 148–155 (2012)
Saeid, A., Labuda, M., Chojnacka, K., Gorecki, H.: Valorization of bones to liquid phosphorus fertilizer by microbial solubilization. Waste Biomass Valor. 5, 265–272 (2014)
Sueyoshi, Y., Hashimoto, T., Yoshikawa, M., Watanabe, K.: Transformation of Intact chicken feathers into chiral separation membranes. Waste Biomass Valor. 2, 303–307 (2011)
Verbeek, C.J.R., Lay, M.C., Higham, C.: protein intercalated bentonite recovered using adsorption from stickwater. Waste Biomass Valor. 3, 109–115 (2012)
Paul, T., Das, A., Mandal, A., Halder, S.K., DasMohapatra, P.K., Pati, B.R., Mondal, K.C.: Valorization of chicken feather waste for concomitant production of keratinase, oligopeptides and essential amino acids under submerged fermentation by paenibacillus woosongensis TKB2. Waste Biomass Valor. 5, 575–584 (2014)
Murali, R., Anumary, A., Ashokkumar, M., Thanikaivelan, P., Chandrasekaran, B.: Hybrid biodegradable films from collagenous wastes and natural polymers for biomedical applications. Waste Biomass Valor. 2, 323–335 (2011)
Cicek, B., Tucci, A., Bernardo, E., Will, J., Boccaccini, A.R.: Development of glass-ceramics from boron containing waste and meat bone ash combinations with addition of waste glass. Ceram. Int. 40(4), 6045–6051 (2014)
Urbaniak, M., Sakson, G.: Preserving sludge from meat industry waste waters through lactic fermentation. Process Biochem. 34(2), 127–132 (1999)
Ur Rahman, U., Sahar, A., Khan, M.A.: Recovery and utilization of effluents from meat processing industries. Food Res. Int. 65C, 322–328 (2014)
Luste, S., Vilhunen, S., Luostarinen, S.: Effect of ultrasound and addition of bacterial product on hydrolysis of by-products from the meat-processing industry. Int. Biodeterior. Biodegrad. 65(2), 318–325 (2011)
Coutand, M., Cyr, M., Deydier, E., Guilet, R., Clastres, P.: Characteristics of industrial and laboratory meat and bone meal ashes and their potential applications. J. Hazard. Mater. 150(3), 522–532 (2008)
Arvanitoyannis, I.S., Ladas, D.: Meat waste treatment methods and potential uses. Int. J. Food Sci. Tech. 43, 543–559 (2008)
Mittal, G.S.: Treatment of wastewater from abattoirs before land application—a review. Bioresour. Technol. 97, 1119–1135 (2006)
Johns, M.R.: Developments in wastewater treatment in the meat processing industry: a review. Bioresour. Technol. 54, 203–216 (1995)
Chakraborty, R., Gupta, A.K., Chowdhury, R.: Conversion of slaughterhouse and poultry farm animal fats and wastes to biodiesel: parametric sensitivity and fuel quality assessment. Renew. Sustain. Energy Rev. 29, 120–134 (2014)
Banković-Ilić, I.B., Stojković, I.J., Stamenković, O.S., Veljkovic, V.B., Hung, Y.-T.: Waste animal fats as feedstocks for biodiesel production. Renew. Sustain. Energy Rev. 32, 238–254 (2014)
Hamawand, I.: Anaerobic digestion process and bio-energy in meat industry: a review and a potential. Renew. Sustain. Energy Rev. 44, 37–51 (2014)
Salminen, E., Rintala, J.: Anaerobic digestion of organic solid poultry slaughterhouse waste—a review. Bioresour. Technol. 83, 13–26 (2002)
Jayathilakan, K., Khudsia, S., Radhakrishna, K., Bawa, A.S.: Utilization of byproducts and waste materials from meat, poultry and fish processing industries: a review. J. Food Sci. Technol. 49(3), 278–293 (2012)
Gómez-Guillén, M.C., Giménez, B., López-Caballero, M.E., Montero, M.P.: Functional and bioactive properties of collagen and gelatin from alternative sources: a review. Food Hydrocolloid 25, 1813–1827 (2011)
Di Bernardini, R., Harnedy, P., Bolton, D., Kerry, J., O’Neill, E., Mullen, A.M., Hayes, M.: Antioxidant and antimicrobial peptidic hydrolysates from muscle protein sources and by-products. Food Chem. 124, 1296–1307 (2011)
Lafarga, T., Hayes, M.: Bioactive peptides from meat muscle and by-products: generation, functionality and application as functional ingredients. Meat Sci. 98, 227–239 (2014)
Mora, L., Reig, M., Toldrá, F.: Bioactive peptides generated from meat industry by-products. Food Res. Int. 65C, 344–349 (2014)
Chojnacka, K., Gorecka, H., Michalak, I., Gorecki, H.: A review: valorization of keratinous materials. Waste Biomass Valor. 2, 317–321 (2011)
Young, J.F., Therkildsen, M., Ekstrand, B., Che, B.N., Larsen, M.K., Oksbjerg, N., Stagsted, J.: Novel aspects of health promoting compounds in meat. Meat Sci. 95(4), 904–911 (2013)
Mapiye, C., Aldai, N., Turner, T.D., Aalhus, J.L., Rolland, D.C., Kramer, J.K.G., Dugan, M.E.R.: The labile lipid fraction of meat: from perceived disease and waste to health and opportunity. Meat Sci. 92(3), 210–220 (2012)
Lammens, T.M., Franssen, M.C.R., Scott, E.L., Sanders, J.P.M.: Availability of protein-derived amino acids as feedstock for the production of bio-based chemicals. Biomass Bioenergy 44, 168–181 (2012)
Lasekan, A., Abu Bakar, F., Hashim, D.: Potential of chicken by-products as sources of useful biological resources. Waste Manag. 33(3), 552–565 (2013)
Nzihou, A., Sharrock, P.: Role of phosphate in the remediation and reuse of heavy metal polluted wastes and sites. Waste Biomass Valor. 1, 163–174 (2010)
Usón, A.A., López-Sabirón, A.M., Ferreira, G., Sastresa, E.L.: Uses of alternative fuels and raw materials in the cement industry as sustainable waste management options. Renew. Sustain Energy Rev. 23, 242–260 (2013)
Department of Agriculture, Fisheries and Food of Dublin: Animal By-products Trader Notice No. 02/2011, Animal By-products and waste water treatment. https://www.agriculture.gov.ie/media/migration/agri-foodindustry/animalby-products/animalby-products-tradernotices/TraderNoticeWastewater2080411.doc. (2011) Accessed Dec 2014
DEFRA: Controls on Animal By-Products - Guidance on Regulation (EC) 1069/2009 and accompanying implementing Regulation (EC) 142/2011, enforced in England by the Animal By-Products (Enforcement) (England) Regulations 2011. https://www.gov.uk/government/uploads/system/uploads/attachment_data/file/69458/pb13688-animal-by-products-controls-111130.pdf. (2011) Accessed Dec 2014
Bustillo-Lecompte, C.F., Mehrvar, M., Quiñones-Bolaños, E.: Cost-effectiveness analysis of TOC removal from slaughterhouse wastewater using combined anaerobic-aerobic and UV/H2O2 processes. J. Environ. Manag. 134, 145–152 (2014)
Bohdziewicz, J., Sroka, E.: Application of hybrid systems to the treatment of meat industry wastewater. Desalination 198, 33–40 (2006)
Sroka, E., Kamfliski, W., Bohdziewicz, J.: Biological treatment of meat industry wastewater. Desalination 162, 85–91 (2004)
Bohdziewicz, J., Sroka, E.: Integrated system of activated sludge–reverse osmosis in the treatment of the wastewater from the meat industry. Process Biochem. 40, 1517–1523 (2005)
Amudaa, O.S., Alade, A.: Coagulation/flocculation process in the treatment of abattoir wastewater. Desalination 196, 22–31 (2006)
Bohdziewicz, J., Sroka, E.: Treatment of wastewater from the meat industry applying integrated membrane systems. Process Biochem. 40, 1339–1346 (2005)
Bohdziewicz, J., Sroka, E., Lobos, E.: Application of the system which combines coagulation, activated sludge and reverse osmosis to the treatment of the wastewater produced by the meat industry. Desalination 144, 393–398 (2002)
Bickers, P.O., Van Oostrom, A.J.: Availability for denitrification of organic carbon in meat-processing wastestreams. Bioresour. Technol. 73, 53–58 (2000)
Sindhu, R., Meera, V.: Treatment Of Slaughterhouse Effluent using upflow anaerobic packed bed reactor. Int. Proc. Comput. Sci. Inf. Tech. 38, 147 (2012)
Borja, R., Bank, C.J., Wang, Z., Mancha, A.: Anaerobic digestion of slaughterhouse wastewater and filter arrangement in a single reactor. Bioresour. Technol. 65, 125–133 (1998)
McCabe, B.K., Hamawand, I., Harris, P., Baillie, C., Yusaf, T.: A case study for biogas generation from covered anaerobic ponds treating abattoir wastewater: investigation of pond performance and potential biogas production. Appl. Energy 114, 798–808 (2014)
Ge, H., Batstone, D.J., Keller, J.: Operating aerobic wastewater treatment at very short sludge ages enables treatment and energy recovery through anaerobic sludge digestion. Water Res. 47, 6546–6557 (2013)
Mirabella, N., Castellani, V., Sala, S.: Current options for the valorization of food manufacturing waste: a review. J. Clean. Prod. 65, 28–41 (2014)
Deydier, E., Guilet, R., Sarda, S., Sharrock, P.: Physical and chemical characterisation of crude meat and bone meal combustion residue: waste or raw material? J. Hazard. Mater. B121, 141–148 (2005)
Deydier, E., Guilet, R., Cren, S., Pereas, V., Mouchet, F., Gauthier, L.: Evaluation of meat and bone meal combustion residue as lead immobilizing material for in situ remediation of polluted aqueous solutions and soils: “Chemical and ecotoxicological studies”. J. Hazard. Mater. 146, 227–236 (2007)
González-González, A., Cuadros, F., Ruiz-Celma, A., López-Rodríguez, F.: Influence of heavy metals in the biomethanation of slaughterhouse waste. J. Clean. Prod. 65, 473–478 (2014)
Cavaleiro, A.J., Ferreira, T., Pereira, F., Tommaso, G., Alves, M.M.: Biochemical methane potential of raw and pre-treated meat-processing wastes. Bioresour. Technol. 129, 519–525 (2013)
Luostarinen, S., Luste, S., Sillanpää, M.: Increased biogas production at wastewater treatment plants through co-digestion of sewage sludge with grease trap sludge from a meat processing plant. Bioresour. Technol. 100, 79–85 (2009)
Buendía, I.M., Fernández, F.J., Villaseñor, J., Rodríguez, L.: Feasibility of anaerobic co-digestion as a treatment option of meat industry wastes. Bioresour. Technol. 100(6), 1903–1909 (2009)
Cuetos, M.J., Gómez, X., Otero, M., Morán, A.: Anaerobic digestion of solid slaughterhouse waste (SHW) at laboratory scale: influence of co-digestion with the organic fraction of municipal solid waste (OFMSW). Biochem. Eng. J. 40(1), 99–106 (2008)
Kondamudi, N., Strull, J., Misra, M., Mohapatra, S.K.: A Green Process for Producing Biodiesel from Feather Meal. J. Agric. Food Chem. 57, 6163–6166 (2009)
Cascarosa, E., Gea, G., Arauzo, J.: Thermochemical processing of meat and bone meal: a review. Renew. Sust. Energ. Rev. 16(1), 942–957 (2012)
Virmond, E., Schacker, R.L., Albrecht, W., Althoff, C.A., de Souza, M., Moreira, R.F.P.M., José, H.J.: Organic solid waste originating from the meat processing industry as an alternative energy source. Energy 36, 3897–3906 (2010)
de Sena, R.F., Claudino, A., Moretti, K., Bonfanti, I.C.P., Moreira, R.F.P.M., Jose, H.J.: Biofuel application of biomass obtained from a meat industry wastewater plant through the flotation process—a case study. Resour. Conserv. Recycl. 52, 557–569 (2008)
Hiromi Ariyaratne, W.K., Malagalage, A., Melaaen, M.C., Tokheim, L.-A.: CFD modelling of meat and bone meal combustion in a cement rotary kiln—investigation of fuel particle size and fuel feeding position impacts. Chem. Eng. Sci. 123, 596–608 (2015)
Vermeulen, I., Van Caneghem, J., Block, C., Dewulf, W., Vandecasteele, C.: Environmental impact of incineration of calorific industrial waste: rotary kiln vs. cement kiln. Waste Manag. 32(10), 1853–1863 (2012)
Campoy, M., Gómez-Barea, A., Ollero, P., Nilsson, S.: Gasification of wastes in a pilot fluidized bed gasifier. Fuel Process. Technol. 121, 63–69 (2014)
Cascarosa, E., Becker, J., Ferrante, L., Briens, C., Berruti, F., Arauzo, J.: Pyrolysis of meat-meal and bone-meal blends in a mechanically fluidized reactor. J. Anal. Appl. Pyrol. 91(2), 359–367 (2011)
Marculescu, C., Alexe, F.: Assessing the power generation solution by thermal–chemical conversion of meat processing industry waste. Energy Procedia 50, 738–743 (2014)
Acknowledgments
The authors would like to thank the European Social Fund and the Hellenic Ministry of Education and Religious Affairs, Cultures and Sports (Managing Authority) for funding the project: FOODINBIO/2915 entitled “Development of an innovative, compact system that combines biological treatment technologies for the sustainable and environmental management of organic waste streams that are produced from different types of food processing industries”, in the framework of the Operational Programme Educational and Lifelong Learning (NSRF 2007– 2013).
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Valta, K., Damala, P., Orli, E. et al. Valorisation Opportunities Related to Wastewater and Animal By-Products Exploitation by the Greek Slaughtering Industry: Current Status and Future Potentials. Waste Biomass Valor 6, 927–945 (2015). https://doi.org/10.1007/s12649-015-9368-1
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12649-015-9368-1