Skip to main content
Log in

Fabrication of RF MEMS variable capacitors by deep X-ray lithography and electroplating

  • Technical Paper
  • Published:
Microsystem Technologies Aims and scope Submit manuscript

Abstract

Radio frequency micro electro-mechanical systems (RF MEMS) vertical cantilever variable capacitors fabricated using deep X-ray lithography and electroplating are presented. Polymethylmethacrylate (PMMA) layers of 100 μm and 150 μm have been patterned and electroplated with 70 μm and 100 μm thick nickel. A 3 μm thick titanium layer was used as plating base as well as etch time-controlled sacrificial layer for the release of the cantilever beam. The parallel plate layout includes narrow gaps and cantilever beams with an aspect ratio in nickel of up to 60 for 1 mm long features. Auxiliary structures support the beams and gaps during the processing. Room temperature electroplating significantly reduces the risk of deformations compared to the standard process temperature of 52°C. The capacitors operate in the 1–5 GHz range, and demonstrate good RF performance, with quality factors on the order of 170 at 1 GHz for a 1 pF capacitance.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8

Similar content being viewed by others

References

  • Achenbach S, Pantenburg FJ, Mohr J (2000) Optimization of the process conditions for the fabrication of microstructures by ultra deep X-ray lithography (UDXRL). Forschungszentrum Karlsruhe, FZKA 6576, Karlsruhe

  • Aigeldinger G, Ceremuga JT, Krenz KD (2004) In-situ metrology of swelling effects on critical dimensions in LIGA PMMA molds. In: Proceedings ASPE 2004 annual meeting, Orlando

  • Borwick III RL, Stupar PA, DeNatale J, Anderson R, Tsai C, Garrett K, Erlandson R (2003) A high Q, large tuning range MEMS capacitor for RF filter systems. Sens Actuators A Phys 103:33–41

    Article  Google Scholar 

  • Dec A, Suyama K (1998) Micromachined electro-mechanically tunable capacitors and their applications to RF IC’s. IEEE Trans Microw Theory Tech 46:2587–2596

    Article  Google Scholar 

  • Dussopt L, Rebeiz GM (2002) High-Q millimeter-wave MEMS varactors: extended tuning range and discrete-position designs. In: IEEE MTT-S international microwave symposium digest, pp 1205–1208

  • Feng Z, Zhang H, Gupta KC, Zhang W, Bright VM, Lee YC (2001) MEMS-based series and shunt variable capacitors for microwave and millimeter-wave frequencies. Sens Actuators A Phys 91:256–265

    Article  Google Scholar 

  • Haluzan DT (2004) Microwave LIGA-MEMS variable capacitors. MSc Thesis, University of Saskatchewan

  • Haluzan DT, Klymyshyn DM (2004) High-Q LIGA-MEMS vertical cantilever variable capacitors for upper microwave frequencies. Microw Opt Technol Lett 42:507–511

    Article  Google Scholar 

  • Jou J, Liu C, Schutt-Aine J (2001) Development of a wide tuning range two-parallel-plate tunable capacitor for integrated wireless communication systems. Int J RF Microw Comput Aided Design 11:322–329

    Article  Google Scholar 

  • Richards RJ, De Los Santos HJ (2001) MEMS for RF/μWave wireless applic.: the next wave. Microwave J 44:20–41

    Google Scholar 

  • Ruzzu A, Matthis B (2002) Swelling of PMMA-structures in aqueous solutions and room temperature Ni-electroforming. Microsyst Technol 8(2–3):116 – 119

    Article  Google Scholar 

  • Yao J, Park S, DeNatale J (1998) High tuning ratio MEMS based tunable capacitors for RF communications applications. In: Solid state sensor and actuator workshop, Hilton Head, pp 124–127

  • Young DJ, Boser BE (1996) A micromachined variable capacitor for monolithic low-noise VCOs. In: Solid state sensor and actuator workshop, Hilton Head, pp 86–89

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Sven Achenbach.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Achenbach, S., Klymyshyn, D., Haluzan, D. et al. Fabrication of RF MEMS variable capacitors by deep X-ray lithography and electroplating. Microsyst Technol 13, 343–347 (2007). https://doi.org/10.1007/s00542-006-0213-0

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00542-006-0213-0

Keywords

Navigation