A Study of Numerical Modelling of Liquid Filler Flow within Braze Gap on Vacuum Brazing

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Abstract:

A three-dimensional computer code which is employed for modelling of fluid flow and heat transfer during braze gap filling on vacuum brazing has been developed by using SIMPLE algorithm and VOF method. By the aid of this program, the flow behavior of liquid filler metal, the location and wave of the free surface, as well as the temperature distribution can be simulated. In order to verify the computational results, experiments of vacuum brazing thin plate weldment with 0.03mm and 0.2mm braze gap have been made respectively. The result of comparisons between calculated data and experimental data show that the brazing gap is one of the most important technological parameters that influences the flow pattern of liquid filler metal during braze gap filling and the brazing seam formation process significantly, and the 3-D modelling of braze gap filling are rather accurate and reliable, thereby providing a useful and effective analytic tool for brazing technological design. Keywords: vacuum brazing; brazing gap filling; numerical modelling;

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Periodical:

Materials Science Forum (Volumes 704-705)

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733-738

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December 2011

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