Surface Generation for Magic-Mirror by End-Milling and Magnetic Polishing with Digitally Functioned CNC Machining Center

Article Preview

Abstract:

This paper describes fabrication of a magic-mirror with an extremely small concavo-convex surface, which is invisible to the naked eye. The magic-mirror was manufactured by end-milling with a machining center on the rear of the workpiece after polishing. Incident light was radiated to the mirror surface and the reflected light was projected on a screen. The tool pass by CNC programming show up as image of magic-mirror on the screen. Analysis of the image on the screen indicated completion rate of magic-mirror surface generation. As some experimental result, the integrated magic-mirror production process on the machining center could be achieved by a novel application of on-machine magnetic abrasive finishing and ball end-milling. Moreover, it was found to possible to fabricate a magic-mirror with satiny and continuous-curvature corrugated surface.

You might also be interested in these eBooks

Info:

Periodical:

Key Engineering Materials (Volumes 523-524)

Pages:

368-373

Citation:

Online since:

November 2012

Export:

Price:

[1] H. Yoneda and T. Ishino: Influence of the Working Process on the Surface State and the Reflection of the Bronze Mirror by Casting (in Japanese), J. Faculty of Science and Technology, Kinki University, 13, (1978), 185.

Google Scholar

[2] K. Hibino, et al: Component of Magic-Mirror and Analysis of It (in Japanese), Applied Physics, 61, (1992), 600.

Google Scholar

[3] F. Riesz: Sensitivity of Makyoh Topograpyh, Material Science in Semiconductor Processing, 9, (2006), 220-221.

Google Scholar

[4] M. Sekimoto, et al: Study on Digital Manufacturing of Makyoh Surface Using Machining Center and Polishing Processing, Procs. International Symposium on Flexible Automation, (2008), 1.

Google Scholar

[5] K. Sawa, et al: Digital Manufacturing of Makyoh-Magic-Mirror for Difficult-to-Machine Material to Process, Procs. MSEC2010, MSEC2010-34203, (2010), 1.

DOI: 10.1115/msec2010-34203

Google Scholar

[6] L.D. Yang, et al: Optimization in MAF Operations Using Taguchi Parameter Design for AISI304 Stainless Steel, Int J Adv Manuf Technol, 42, (2009), 596.

DOI: 10.1007/s00170-008-1612-4

Google Scholar

[7] F. Riesz, et al: Geometrical Optical Model of the Image Formation in Makyoh (magic mirror) Topography, J. Phys. D:Appl. Phys, 33, (2000), 3033.

DOI: 10.1088/0022-3727/33/23/305

Google Scholar

[8] Y. Shimidu, et al: The Technique Generating Curves with Monotonous Curvatures for Aesthetic Surface Creation (in Japanese), Unisys Technology Review, 71, (2001), 423.

Google Scholar