Using Simulation to Improve the Quality of the Metallic Industrial Components Made by Rapid Casting

Article Preview

Abstract:

Industrial parts with complex shapes are characterized by thin sections and complex geometries. Rapid vacuum casting is an ideal technology to manufacture complicated parts in small series production or prototypes. Contributions regarding simulation and analyzing of the parts made by rapid vacuum casting technology are presented in this study. Using dedicated software for simulating the casting process was analyzed and optimized the time of casting, the complete filling with material and also reducing the surface defects.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

187-192

Citation:

Online since:

November 2015

Export:

Price:

[1] D. Leordean, C. Dudescu, T. Marcu, P. Berce, N. Balc, Customized implants with specific properties, made by selective laser melting, Rapid Prototyping J, Vol. 21, Issue 1, 2015, pp.98-104.

DOI: 10.1108/rpj-11-2012-0107

Google Scholar

[2] D. S. Ingole, A.M. Kuthe, Shashank B. Thakare, Rapid prototyping – a technology transfer approach for development of rapid tooling, Rapid Prototyping Journal 15/4 (2009) 280–290.

DOI: 10.1108/13552540910979794

Google Scholar

[3] M. Aloe, M. Gremaud, Advanced metal casting simulation save time and cost, Cast metal & die casting times, Switzerland, (2007).

Google Scholar

[4] J. Bilik, A. Pompurova, M. Ridzon, Increasing the lifetime of forming tools, Prceedings of the International Conference of DAAAM Baltic "Industrial Engineering, 2012, Pages 193-197.

Google Scholar

[5] A. Popescu, L. Hancu, P. Bere , Research Concerning the Optimum Extrusion Temperature for Reinforced Polyamide, 17th International Conference on Innovative Manufacturing Engineering, IManE 2013, Applied Mechanics and Materials Vol. 371,  Iaşi, Romania, pp.394-398, (2013).

DOI: 10.4028/www.scientific.net/amm.371.394

Google Scholar

[6] S. Pattnaik, D. B. Karunakar, P.K. Jha, Developments in investment casting process-A review, Journal of Materials Processing Technology 212 (2012) 2332– 2348.

DOI: 10.1016/j.jmatprotec.2012.06.003

Google Scholar

[7] I. Drstvenšek, B. Valentan, J. Balič, T. Brajlih, Speed evaluation and comparisson of additive manufacturing systems, Academic Journal of Manuf Engineering, Vol. 9, Issue 3, 2011, pp.6-9.

Google Scholar

[8] V.A. Ceclan, P. Bere, M. Borzan, S. Grozav, C.S. Borzan, Development of Environmental Technology for Carbon Fibre Reinforced Materials Recycling, Journal of Materiale Plastice, (Bucharest), Volume 50, Issue 2, pp.79-93, (2013).

Google Scholar

[9] A. Luca, Research on aluminum vacuum casting of complex parts, Doctoral thesis, Technical University of Cluj-Napoca, Romania, (2011).

Google Scholar

[10] R. Tavakoli, P. Davami, Feeder growth: a new method for automatic optimal feeder design in gravity casting processes, Struct Multidisc Optim (2009) 39: 519–530.

DOI: 10.1007/s00158-008-0340-6

Google Scholar

[11] S. Shamasundar, R. Damayanthi, N.S., Shrinivasan, T.M. Manjunatha, Computer simulation and analysis of Investment casting process, ProSIM-AFTC, (2008).

Google Scholar

[12] U.A. Dabade, R.C. Bhedasgaonkar, Casting Defect Analysis using Design of Experiments (DoE) and Computer Aided Casting Simulation Technique, Procedia CIRP 7 ( 2013 ) 616–621.

DOI: 10.1016/j.procir.2013.06.042

Google Scholar