Effect of Atomizer Disc Geometry on Zinc Metal Powder Production by Centrifugal Atomization

Article Preview

Abstract:

The purpose of this paper is to demonstrate the influence of atomizer disc shape and size on the characteristics of zinc metal powder produced by centrifugal atomization. Two types of atomizer disc were employed, the flat disc and the cup-shaped disc with diameters of 30 and 50 mm for each type. The atomization was carried out in ambient air atmosphere, at pouring melt temperature of 550°C. The molten zinc was fed by gravity through a 1.0 mm nozzle with melt flow rate of approximately 50 kg/hr onto the atomizer disc spinning with a speed of 30,000 rpm. It was found that, the median particle size of zinc metal powder was decreased with increasing atomizer disc size. The cup-shaped disc gave better powder production with smaller particle median size and higher production yield. SEM images revealed that most zinc metal particles were irregular, ligament and elongated flakes. The oxygen in air might inhibit the spheroidization of melt droplet during solidification.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

232-236

Citation:

Online since:

December 2012

Export:

Price:

[1] J.J. Dunkley and D. Aderhold, in: Advances in Powder Metallurgy & Particulate Materials, Metal Powder Industries Federation (2007), pp.26-31.

Google Scholar

[2] J.W. Xie, Y.Y. Zhou and J.J. Dunkley: Powder Metall.Vol. 47 (2004), pp.168-172.

Google Scholar

[3] K. Halada and H. Suga: J. Jpn. Soc. Powder Powder Metall. Vol. 37, No. 3 (1990), pp.398-404.

Google Scholar

[4] A.J. Yule and J.J. Dunkley, Atomization of Metals for Powder Production and Spray Depositoin (Clarendon Press, Oxford, UK 1994).

Google Scholar

[5] Information on http://www.atomising.co.uk/aslpdf/ASL%20News%20Winter%2098.pdf

Google Scholar

[6] I.V. Frishberg, in: Production of Zinc, Cadmium and Their Alloy Powders, edited by O.D. Neikov, S.S. Naboychenko and G. Dowson, Handbook of Non-Ferrous Metal Powders Technologies and Applications, chapter, 19, Elsevier, Oxford (2009), pp.409-420.

DOI: 10.1016/b978-1-85617-422-0.00019-7

Google Scholar

[7] T. Plookphol, S. Wisutmethangoon and S. Gonsrang: Powder. Technol. Vol. 214 (2011), pp.506-512.

DOI: 10.1016/j.powtec.2011.09.015

Google Scholar

[8] B. Panneton: Appl. Eng. Agric. Vol. 18 (2002), pp.435-441.

Google Scholar

[9] K.H. Ho and Y.Y. Zhao: Mat. Sci. Eng A. Vol. 365 (2004), pp.336-340.

Google Scholar

[10] L.X. Huang and A.S. Mujumdar: Dry. Technol. Vol. 26 (2008), pp.1319-1325.

Google Scholar

[11] S. Ozturk, F. Arslan and B. Ozturk: Powder Metall.Vol. 48(2005), pp.163-170.

Google Scholar

[12] Y.Y. Zhao: Model. Simul. Mater. Sci. Eng. Vol. 12 (2004), pp.973-983.

Google Scholar

[13] R. Angers, R. Tremblay and D. Dube: Mater. Lett. Vol. 33 (1997), pp.13-18.

Google Scholar

[14] Y.Y. Zhao: Model. Simul. Mater. Sci. Eng. Vol. 12 (2004), pp.959-971.

Google Scholar

[15] S.M. Shikhaliev, Z. I. Shikhalieva and J. J. Dunkley: Metal Powder Report Vol. 63 (2008), pp.28-30.

Google Scholar