1. Introduction
Various materials and methods exist for strengthening reinforced concrete (RC) structures. Fiber-reinforced polymer (FRP) has been the most commonly studied material for external reinforcement for about 30 years, and FRP external bonding is currently the most widely applied strengthening method. FRP has advantages such as high strength, high strength/weight ratio, high resistance to fatigue and corrosion, and ease of construction. However, it cannot be used on wet surfaces because of the use of organic materials such as epoxy resin. It also has disadvantages such as low glass transition temperature, low fire resistance, and water permeability [
1,
2].
To overcome the disadvantages of using organic materials and maintain the mechanical characteristics of fiber reinforcement, which is advantageous for structural reinforcement, the strengthening method with textile-reinforced mortar (TRM) using inorganic materials (hereinafter referred to as matrix) has been actively studied [
3,
4,
5,
6,
7]. Textile is a strengthening material in which fibers, such as carbon, glass, and aramid, are woven in two or more directions. The fibers (yarn or roving) are made of thousands of filaments. TRM is a structural strengthening material in which textiles, composed of fibers with excellent tensile strength and chemical resistance, are attached to the surface of masonry and RC structures using a matrix such as cement mortar. Efficient construction is possible in various environments by using a matrix because the inorganic material is resistant to temperature changes and can be used on wet surfaces.
Various studies have been conducted to analyze the structural behavior of TRM-strengthened RC beams (TRM beams). Textiles are densely packed with thousands of fibers; thus, cement particles do not easily penetrate the textile. Therefore, the bond between the textile and matrix is not uniformly perfect as only the outer fibers are bonded [
8,
9,
10,
11]. The bond behavior exhibited by the inorganic matrices is relatively uncertain compared to that of organic materials. Therefore, the bond behavior of the TRM and concrete substrate was determined through a direct shear and beam test using the assumed local bond stress-sliding model, FRP bond strength evaluation model, and various design factors considering structural and environmental condition [
12,
13,
14,
15,
16,
17,
18].
Several experimental studies have been conducted on the flexural behavior of TRM beams considering variables such as textile reinforcement ratio, textile configuration, steel reinforcement ratio, matrix type, textile shape, and textile anchorage. TRM beam behavior has been evaluated and efficient strengthening methods for textiles have been developed [
2,
19,
20,
21,
22,
23]. However, fiber slips have been reported because of inefficient bonding between the textile and matrix. To solve this problem, a study was conducted to investigate textiles reinforced by impregnation or coating with organic materials such as epoxy [
24,
25,
26]. Studies have been conducted to prevent local textile bending and maintain accurate location at the designed reinforced axis by fixing both ends of the textile and manual stretching [
27,
28,
29,
30]; these studies had limitations because a constant tensile force was not introduced. In addition, to maximize the textile performance, studies on textile-reinforced concrete (TRC) and TRM using the pre-tension method have been conducted [
31,
32,
33,
34].
Various factors affect the performance and flexural behavior of the TRM, and it is difficult to evaluate or design the TRM considering all individual factors [
35]. ACI Committee 549 [
36] proposed an effective tensile strain through a uniaxial tensile test for TRM reinforcements and suggested a method for evaluating the flexural strength of TRM beams. Alrshoudi [
37] and Kamani et al. [
30] considered effective factors for the textile to reflect incomplete textile and matrix bonds in the flexural strength evaluation. Ombres et al. [
21] and Raoof et al. [
26] determined the failure behavior and flexural strength by evaluating the bond strength between the TRM reinforcement and concrete substrate. In addition, the flexural behavior was evaluated through a sectional analysis based on the strain compatibility and force equilibrium conditions [
25]. A wide variety of flexural behavior evaluation methods for TRM beams are presented according to their design factors, but they assume a perfect bond between the TRM reinforcement and concrete substrate until the ultimate stage. These assumptions cannot consider the uncertainty in bonds due to the use of inorganic materials and do not reflect the behavior of TRM beams under service load [
27,
34].
This study proposes a method for evaluating the flexural behavior of TRM beams considering premature failure related to bond uncertainty and attempts to determine under service load. A strengthening limit was proposed by comprehensively considering various factors affecting the TRM strengthening method based on the experimental results of Park et al. [
34].
2. Strengthening Limit of TRM
The TRM exhibits a bilinear stress–strain relationship owing to the composite behavior of the textile and matrix [
36]. In addition, the bonding problem between the textile and matrix, and TRM and substrate of RC is always manifested in the TRM beam. Therefore, the bond characteristics must be considered in the evaluation of the flexural behavior. In the case of FRP, strengthening design considers the FRP delamination as the main failure mode and limits the effective strain in the FRP at a value for which debonding may occur [
38]. However, the failure modes in the TRM beam are varied compared to the FRP-strengthened RC beam, and the criteria for evaluating the flexural strength considering the uncertainty are insufficient. Therefore, to conservatively evaluate the flexural behavior of TRM beams, the concept of the strengthening limit was applied. Strengthening limits should be derived by comprehensively considering various factors, and this study considers the possibility of premature failure under service load and the experimental results by Park et al. [
34].
4. Analysis and Discussion
4.1. Prediction of Flexural Behavior Considering Strengthening Limit
Escrig et al. [
23] suggested that TRM beams are more efficient at the yield stage than at the ultimate stage. The reason for this was textile slippage, damage, and rupture as the load increased due to friction with the matrix. Based on the results presented in
Section 3, it was revealed that the TRM beam showed high strengthening efficiency up to the yield stage, and the composite behavior, possibly terminated following the TRM reinforcement failure. Therefore, the steel reinforcement yielding point is assumed to be the strengthening limit at which the TRM reinforcement performance is maximum.
To predict the flexural behavior, the flexure theory considering the strain compatibility and force equilibrium condition of the cross-section was presented.
Figure 4 shows the strain, stress distribution and internal forces of the TRM beam cross-section in the strengthening limit. Deflection was predicted using the unit load method based on the moment–curvature relationship. The basic assumptions, which are considered valid up to the strengthening limit of the TRM beam, for predicting the flexural behavior of TRM beams are as follows:
Plane sections remain plane after loading;
After cracking, the tensile strength of the concrete and polymer mortar was neglected;
At the same location, the strains in concrete, steel, and TRM reinforcement are the same;
Textiles resist longitudinal loads only, ignoring the effects of transverse fibers.
4.1.1. Uncracked Stage
The TRM beam in the uncracked stage exhibits linear elastic behavior until the tensile stress on the tensile side reaches the tensile strength of the concrete. A tensile force can be introduced into the textile to prevent local bending, and the cracking moment and curvature considering the tensile force can be obtained from the tensile strength of concrete, as shown in Equations (3) and (4).
where
is the tensile strength of concrete (
),
is the tensile force for textile straightening,
is the eccentricity distance of the textile,
and
are the total area and gross moment of inertia of the TRM beam, respectively,
is the distance from the neutral axis to the bottom of the TRM beam,
is the concrete elasticity modulus, and
is the mean compressive strength of concrete (
).
4.1.2. Service Load Stage
In the service load stage (cracked stage), the tensile load is entirely handled by the steel and TRM reinforcement, and the tensile strength of the concrete is ignored. The flexural strength was predicted based on the serviceability limit, as shown in Equations (1) and (2).
If the stress distribution in the concrete is converted to an equivalent rectangular stress block by assuming that the strain at one edge is 0 and the effective stress in the concrete is 0.85, the concrete stress block factors
α and
β can be obtained as shown in Equations (5) and (6) [
41].
The compressive strain
of the concrete and strain
of the compression steel reinforcement are expressed as follows:
where
is the neutral axis depth at the service load stage,
and
are the effective depths of the tensile and compression steel reinforcements, respectively, and
is the steel strain based on the serviceability limit.
The total strain
in the textile, which occurs during the TRM reinforcement, is equal to the sum of strains
,
, and
.
where
is the strain in the textile due to the tensile force for straightening,
is the strain that occurs in the textile during decompression, when the textile strain becomes zero,
is the strain occurring in the textile until the steel reinforcement yields as the load increases after decompression,
is the area of textile reinforcement,
is the textile elasticity modulus, and
is the effective textile depth.
For the service load stage, the TRM beam force equilibrium condition is expressed as Equation (12), and the flexural strength can be calculated from Equation (13) using the moment equilibrium condition.
where
is the width of beam,
,
and
are the area of compressive steel reinforcement, the tensile steel reinforcement and textile reinforcement, respectively, and
,
and
are the stress of the compressive steel reinforcement, tensile steel reinforcement and textile reinforcement.
4.1.3. Yield Stage
The yield stage occurs when the tensile steel reinforcement strain reaches the yield strain
.
For the yield stage, the force equilibrium condition of the TRM beam is given by Equation (17), and the flexural strength can be calculated from Equation (18) using the moment equilibrium condition. The curvature at the yield stage is given by Equation (19).
4.1.4. Deflection
It is necessary to predict the deflection at the service load stage for serviceability verification, and it is calculated using the effective moment of inertia. The curvature
for an arbitrary moment
and the effective moment of inertia
can be obtained from Equations (20) and (21), respectively, using the tri-linear moment–curvature relationship. The TRM beam is assumed to be an elastic body in the service load stage.
Therefore, the deflection
of the TRM beam under an arbitrary load can be obtained from Equations (22) and (23) using the moment area and unit load method.
where
is the distance from the support to the loading point,
is the span length,
is the moment by unit load,
is the moment in the distance
,
is the moment between loading point, and
is the effective moment of inertia for an arbitrary load.
4.2. Comparison
The properties required for predicting the flexural behavior of the TRM beams were applied according to the experimental results. For the matrix, the same properties as those of concrete were used because the ratio of the elasticity modulus of the concrete to that of the polymer mortar is 1.05, which results in a negligible change in the moment of inertia. The steel reinforcement yield strain in the RC specimen was 2500 μ (mm/mm), and the average yield strain in the TRM beam was 2900 μ (mm/mm).
Table 7 lists the experimental and predicted results. For the uncracked stage, the load and deflection test results of the TRM beam were on average 43% smaller and 59% larger, respectively, than the predicted results. The loads at the service load and yield stages were on average 9% and 10% smaller, respectively, than the predicted results. During the service load and yield stages, textile slippage occurred because the matrix and textile could not be integrated, and there was a sign of TRM reinforcement debonding. The prediction results of specimens ARLo1S and CaLo2S with textile straightening showed high accuracy. The experimental results of deflection at the service load and yield stages were on average 16% and 15% larger, respectively, than the predicted results. This is because the initial flexural stiffness was lower than that in the ordinary state owing to the specimen design and construction, assuming the damage.
From the comparison it was observed that the predicted flexural behavior of the TRM beam, using the strain compatibility and force equilibrium conditions, showed a trend similar to the experimental result, but it was not predicted conservatively.
4.3. Proposal of Conservative Evaluation of TRM Beam
Various failure factors, such as textile slippage, damage, and debonding of the TRM reinforcement, made it difficult to predict the exact flexural behavior of the TRM beam. However, despite the presence of various TRM reinforcement failure factors, the TRM beam behavior was relatively stable, and sufficient strengthening efficiency was observed in the strengthening limit section. Conservative prediction and designing of the flexural behavior were not possible because of the factors causing premature failure. Therefore, based on the strengthening limit of the TRM beam, the coefficient for conservative design was presented, considering the results of previous studies by other researchers. Because it is difficult to consider all the individual factors that may affect the flexural behavior of TRM beams, only the final experimental results were considered.
Table 8 presents specimens with similar experimental conditions and debonding. Park et al. [
27] presented experimental results similar to Park et al. [
34]. The results of the study by Ombres [
13,
21] indicated that TRM reinforcement IC debonding occurred; however, the load showed a tendency to increase continuously.
For a conservative design of flexural strength, the flexural strength coefficient (
) of the TRM beam was assumed to have a 95% probability from the standard normal distribution and could be expressed as 0.99 − 1.64 × 0.11 = 0.81, as shown in Equation (24).
The coefficient for TRM beam deflection was applied to the effective moment of inertia instead of the value of deflection, and the 10% trimmed mean value was used considering the high deviation between the experimental and predicted results. The mean, standard deviation, and variance of the effective moment of inertia were 0.88, 0.17, and 0.028, respectively. Therefore, the deflection coefficient (
) of the TRM beam was assumed to have a 90% probability from the standard normal distribution, and it could be expressed as 0.88 − 1.29 × 0.17 = 0.66, as shown in Equation (25).
Figure 5 shows the flexural strength and deflection results obtained by introducing a strengthening limit coefficient. For flexural strength and deflection, average safety rates of 22% and 34% were achieved, respectively.
Table 9 shows the evaluation results for the cases where the strengthening limit coefficient was applied during the service load stage. For flexural strength, it was observed that the evaluated value achieved an average safety factor of 12% than experimental value, and the deflection was evaluated to be approximately 23% smaller than the experimental value; thus, a sufficiently conservative evaluation was performed. The flexural strength evaluation results of specimens ARLo2 and CaLo1S were still found to be larger than the experimental results. In specimen ARLo2, the bond area between the textile and matrix was significantly reduced during the textile arrangement process, and CaLo1S also faced the problem of slippage occurring between the textile and matrix because of the tensile force to straighten the carbon fiber [
31,
34]. Therefore, it is believed that a sufficient safety factor can be achieved by supplementing the problems when applying the TRM.
5. Conclusions
In this study, a conservative evaluation and design method for TRM beams was proposed assuming a strengthening limit reflecting the uncertainty of the TRM reinforcement and considering the results of previous studies.
The TRM beams exhibited sufficient efficiency in the service load and yield stages. After the steel reinforcement yielded, the textile was damaged, slipped, and intermediate crack debonding occurred; thus, it was not sufficiently resistant to the load. Therefore, the point at which the steel reinforcement of the TRM beam yielded was defined as the TRM strengthening limit.;
Based on the TRM strengthening limit, 0.81 was suggested as the coefficient for flexural strength. The coefficient of 0.66 for the deflection was calculated to be applied to the effective moment of inertia.;
Conservative evaluation was possible when the suggested strengthening limit coefficient was applied to both the TRM flexural strength and deflection evaluations. Therefore, it is expected that conservative designing is possible if the strengthening limit coefficient is applied when designing the TRM beam.
This study considered a small number of specimens with premature failure, and thus, an increased accuracy needs to be achieved in the future through a continuous increase in the number of specimens. In particular, to reflect the characteristics of each textile, it is necessary to continuously expand the data for PBO, AR-glass, carbon, etc, respectively.